Raymond Walkie Pallet Truck Electric Pallet Jack 8500

Warning: This maintenance check requires trained personnel with PPE!

Extended heavy duty operation check

Check for any issues due to sudden temperature changes

Sign off on the maintenance check

Warning: This maintenance check requires trained personnel with PPE!

Check for any visible damage on the pallet jack

Enter the hour meter reading of the pallet jack

Upload a photo of the pallet jack

Describe any issues found during the inspection

Sign off on the pallet jack maintenance

Warning: This inspection requires trained personnel with PPE!

Commutator has surface condition and high mica

If the armature on your motor does not have mica undercut, do not attempt to cut it.

If commutators are not correctly maintained, carbon dust can collect in the grooves between the segments. This can lead to a short circuit in the armature.

Good commutation is indicated by a dark brown polished commutator and an evenly polished brush wearing surface.

Upload a photo of the commutator surface

If the commutator appears rough, pitted, or has signs of burning or heavy arcing between the commutator bars, remove the motor for service.

Sign off on the DC Electric Motors Inspection

Warning: Use extreme care whenever the truck is jacked up. Keep hands and feet clear from vehicle while jacking the truck. After the truck is jacked, put solid blocks beneath it to hold it. Do not rely on the jack alone to hold the truck.

Lower the forks. Turn the truck OFF. Disconnect the battery connector. Remove the tractor cover.

Jack the truck and block the frame.

Remove the drive unit fill plug and drain plug. Permit the gear oil to drain.

Remove the twelve socket head cap screws that secure the drive unit (thru the steering bearing) to the tractor frame.

Secure hoisting straps to the drive unit. Remove the drive unit using a hoist with at least one-ton capacity.

Remove the pinion gear clamp nut from the drive unit.

Change hydraulic fluid. Clean screen and magnet.

Filter Screen and Suction Tube removed?

Filter Screen and Suction Tube cleaned?

Filter Screen and Suction Tube installed?