Raymond Order Picker Forklift 5600

Raise operator platform high enough to reach bottom of forks

Secure fork to hoist using a suitable strap or chain

Remove socket head cap screw from underneath fork at tractor end

Remove snap ring from pivot pin in mounting block of fork

Warning: The fork will drop in step 6. It weighs approx 150 lb. (68 kg)

Drive out pivot pin. The fork, washers, or shim will drop

Turn the key switch OFF and disconnect the battery connector.

Remove the steer motor/gearbox.

Remove the B side end bell and brush retainers.

Remove the A side end bell bolts and pull the end bell and rotor from the motor housing.

Loosen the two phillips head screws that are used with the small clips to retain the bearing in the A side end bell.

Remove the A side end bell from the rotor.

Use a press to remove the old bearing.

Press on the new bearing and reassemble the motor.

Torque the bolts holding the motor to the gear reducer to approximately 85 in. lbs.

Warning: This maintenance check requires trained personnel with PPE!

Turn the key switch OFF and disconnect the battery connector.

Remove brake assembly including the rotor hub nut and rotor hub.

Identify and remove power cables from drive motor.

Remove the drive motor retaining screws.

Clean motor mounting flange and drive unit. Install a new gasket.

Clean screws. Apply thread-locking compound (P/N 990-536) to screws and torque equally to 13 ft. lb. (18 N.m).

Torque the power cable nuts to 18 ft. lb. (24.4 N.m).

Wipe piston with clean kerosene or suitable industrial solvent

Inspect all surfaces for galling or heavy scratches

Inspect all parts: replace as necessary

Remove snap rings, seals, retaining ring and brass adapter

Dip all packings in clean hydraulic fluid

Warning: This maintenance check requires trained personnel with PPE!

Hydraulic Reservoir - Change fluid and filter

Lift Pump - Separate lift pump and motor

Apply molybdenum anti-seize compound (P/N 990-638) to the splines

Sign off on the forklift maintenance