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Mori Seiki

Mori Seiki CNC Lathe DuraTurn 1530

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Mori Seiki CNC Lathe DuraTurn 1530
Mori Seiki CNC Lathe DuraTurn 1530

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Manual for Mori Seiki CNC Lathe DuraTurn 1530

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Mori Seiki CNC Lathe DuraTurn 1530

Mori Seiki CNC Lathe DuraTurn 1530

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Maintenance Plans for Mori Seiki CNC Lathe Model DuraTurn 1530

Integrate maintenance plans directly into your work orders in MaintainX.

1000 Hourly Suction Strainer and Tank Cleaning

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1) Turn OFF the main power

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2) Drain oil in the tank

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NOTE! Refer to the steps 3) - 5) in "Replacing Oil" (page 2-346)

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3) Remove the bolts beneath the tank and pull the hydraulic unit out from the base

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4) Loosen the hose band

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5) Disconnect the piping

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6) Remove the tank upper plate

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7) Clean the suction strainer using the following procedure

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a) Remove the suction strainer

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Hydraulic Oil Level Check/Hydraulic Oil Replenishing

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CAUTION! If the oil level decreases rapidly, the pump unit or the machine may be malfunctioning. Contact Mori Seiki Service Department for assistance

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Maintain oil at the correct level to prevent air being suctioned through the pump unit

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Keep oil free from contamination

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If foreign matter accumulates in the tank, oil cannot be kept free from contamination, causing pump damage

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Clogged radiator causes oil pressure to be raised

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Clogged suction strainer causes pumps and piping damage

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If the oil pressure setting is incorrect, hydraulic unit malfunction and damage may result

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NOTE! For oil types, refer to 'Oils' (page 2-324)

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Is the main power turned OFF?

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500 Hourly Coolant Tank and Filter Cleaning

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- Machine without External Chip Conveyor!

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DANGER! Turn OFF the main power

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1) Removing the coolant tank

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a) Turn OFF the main power

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b) Wait until the coolant level is stabilized after the coolant inside machine is returned to the coolant tank

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c) Loosen the two jack bolts undernearth the tank after removing the hose and cables

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d) Unlock the casters and pull the chip bucket outward

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e) Remove the coolant filter

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2) Cleaning the coolant tank

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5 Yearly Chamber Observation Window Replacement

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DANGER! Turn OFF the main power and disconnect the plant-side power supply (breaker)

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WARNING!

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1. Replace the window at regular intervals (once every 5 years). Regardless of the replacement interval, stop using the machine and replace the window immediately in any of the following cases

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• When damaged. [Workpiece, chips or coolant ejection/ Serious injury.]

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• When cracked. (even it is slight) Because of its high degree of hardness, even an impact of a small chip may damage the entire window depending on its speed. Coolant may penetrate the window from the crack and accelerate the window degradation

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• A very small initial fracture may spread across the window. This is the nature of the tempered grass, not a defect

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• When hit with a strong impact. (EX. a workpiece disengaged from the chuck crashes into the window)

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• Strength decreases extremely after having been subject to a strong impact even the appearance looks normal. Note that its safety can no longer guaranteed

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• When visibility of the window cannot be secured and became difficult to grasp the conditions in the machining chamber. [Serious injury/Machine damage]

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1 Yearly Chip Conveyor Belt Adjustment

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WARNING! Do not operate the chip conveyor or perform maintenance and inspections without reading and obtaining a thorough understanding of the contents of the chip conveyor instruction manual published separately. Keep the chip conveyor instruction manual on hand to enable immediate reference. Do not place hands or feet inside the chip conveyor during operation. [Entanglement of fingers and hands/Death or serious injury]

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CAUTION! Do not operate the chip conveyor intermittently. [Malfunction such as tripping of the motor breaker (thermal relay)]. The chip conveyor cannot carry materials larger than cutting chips. [Chip conveyor damage]

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Front door closed before operating the chip conveyor

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No foreign matter on the chip conveyor belt

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No excessive chip accumulation on the chip conveyor belt

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No abnormal noise during operation

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The chip conveyor cannot discharge all types of chips. Carefully consider appropriate cutting conditions to generate chips which can be removed from the machining chamber.

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Sign off on the chip conveyor belt adjustment

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Parts for Mori Seiki CNC Lathe DuraTurn 1530

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Machining Chamber Observation Window

W14611

Lithium Battery

A02B-0309-K102

192 MB ATA Flash Memory Card

E77102

640 MB ATA Flash Memory Card

E77103

28 MB CF Card

E77101

Machining Chamber Observation Window

W14611

Lithium Battery

A02B-0309-K102

192 MB ATA Flash Memory Card

E77102

640 MB ATA Flash Memory Card

E77103

28 MB CF Card

E77101

Machining Chamber Observation Window

W14611

Lithium Battery

A02B-0309-K102

192 MB ATA Flash Memory Card

E77102

640 MB ATA Flash Memory Card

E77103

28 MB CF Card

E77101

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