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Mori Seiki

Mori Seiki CNC Turning Center NL1500/500

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Mori Seiki CNC Turning Center NL1500/500
Mori Seiki CNC Turning Center NL1500/500

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Manual for Mori Seiki CNC Turning Center NL1500/500

MAINTENANCE RESOURCES

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Documents

Documents & Manuals

Find all the essential guides in one place.

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Mori Seiki CNC Turning Center NL1500/500

Mori Seiki CNC Turning Center NL1500/500

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Maintenance Plans for Mori Seiki CNC Turning Center Model NL1500/500

Integrate maintenance plans directly into your work orders in MaintainX.

1 Yearly Batteries Replacement

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17 ELECTRICAL CABINET

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17-4 Replacing Batteries

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Display the 'PERIODICAL INSPECTION 1' screen. If the cumulative time is close to inspection time, replace the NC memory back-up battery and SERVO absolute position sensing battery and reset the cumulative time.

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CAUTION

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1. Change the NC memory back-up battery and servo absolute position sensing battery with power supplied to the NC. If the batteries are changed with the NC power supply turned OFF, the data stored in the memory may be lost.

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2. Before changing the batteries, save the memory data such as parameters and programs as backup in an external I/O device such as a memory card or USB memory. Mori Seiki is not liable for problems that result from destroyed programs or lost data that have not been backed up.

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3. Always ensure that the polarity of the batteries is correct. If the polarity is reversed, the memory data may be lost when turning OFF the NC power.

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<Procedure>

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Function selection key (SYSTEM) → [PERIODIC INSPECT.]

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1000 Hourly Slide Seals Replacement

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7 MACHINING CHAMBER

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7-4 Inspection and Replacement of Slide Seals

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DANGER: Turn OFF the main power.

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CAUTION: Before changing the slide seals, clean the inside of the machine and remove foreign matter and chips completely.

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Check for any abnormal wear on the lip or scratches or damage due to chips

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Machine cleaned and foreign matter and chips completely removed

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Bolts of the slide seal loosened

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Upload a photo of the new slide seal

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New slide seal replaced

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1000 Hourly Pneumatic Device Filter Inspection

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16 PNEUMATIC DEVICES

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16-1 Precautions when Performing Maintenance Work on Pneumatic Devices

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WARNING: Inspect the pressure gage periodically. If not set at the correct value, adjustment is necessary.

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WARNING: Use a ladder or service platform when working in elevated places. Loss of balance may result in serious injury.

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16-4 Air Filter Inspection and Element Replacement

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WARNING: Turn OFF the main power.

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Turn OFF the main power.

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Turn the valve CW to shut off the compressed air supply.

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Turn the manual drain cock in the counterclockwise direction to release residual pressure.

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500 Hourly Line Filter Cleaning

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WARNING: Turn OFF the main power.

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Main power turned OFF

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Line filter removed

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CAUTION: Protective glasses must be worn to prevent eye damage from dust or foreign matter (those who are wearing glasses included).

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Filter element cleaned with kerosene and compressed air

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CAUTION: Use caution when using kerosene, and make sure there is no open flame in the vicinity.

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Is the filter element badly fouled or damaged?

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Line filter remounted

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Sign off on the line filter cleaning

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Oil Level Check / Oil Replenishing

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DANGER: Turn OFF the main power before performing maintenance work

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CAUTION: If the oil level decreases rapidly, the pump unit or the machine may be malfunctioning. Contact the Mori Seiki Service Department for assistance.

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CAUTION: Maintain oil at the correct level to prevent air being suctioned through the pump unit.

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CAUTION: Keep oil free from contamination.

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CAUTION: If foreign matter accumulates in the tank, oil cannot be kept free from contamination, causing pump damage.

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CAUTION: Clogged radiator causes oil pressure to be raised.

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CAUTION: Clogged suction strainer causes pumps and piping damage.

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CAUTION: If the oil pressure setting is incorrect, hydraulic unit malfunction and damage may result.

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For oil types, refer to “OILS” (page 59).

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Parts for Mori Seiki CNC Turning Center NL1500/500

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Oil Tank 10 L

U00535A

Manifold BT-202-50-S

U00536A

Manifold BT-102-50-S, UK4273-1

U00532A

Manifold BT-202-50-S, UK4276-1

U00530B

Pipe

R82687A

Oil Tank 10 L

U00535A

Manifold BT-202-50-S

U00536A

Manifold BT-102-50-S, UK4273-1

U00532A

Manifold BT-202-50-S, UK4276-1

U00530B

Pipe

R82687A

Oil Tank 10 L

U00535A

Manifold BT-202-50-S

U00536A

Manifold BT-102-50-S, UK4273-1

U00532A

Manifold BT-202-50-S, UK4276-1

U00530B

Pipe

R82687A

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