

Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Hydraulic Excavator PC220-7
Create an account to install this asset package.
Integrate maintenance plans directly into your work orders in MaintainX.
Road Liner Check
Lug Height Inspection
Measure the height of lug 'a'
Is the lug height 'a' less than 5 mm (0.2 in)?
Road Liner Replacement Decision
Do all road liners need replacement?
Do only some road liners need replacement?
Contact Komatsu Distributor
Contact Komatsu distributor for repair or replacement advice
Order road liner replacing tools from Komatsu distributor if needed
250 Hourly Machinery Case Oil Level Check
Safety Warning
Wait for the temperature to go down before starting the operation.
Remove dipstick (G) and wipe the oil from the dipstick with a cloth.
Insert dipstick (G) fully in the guide.
Check if the oil level is between the H and L marks on the dipstick.
If the oil does not reach the L mark on dipstick (G), remove oil filler (F), and add engine oil.
If the oil level exceeds the H mark on the dipstick, loosen drain plug to drain the excess oil.
After checking oil level or adding oil, insert the dipstick into the hole and install oil filler cap.
Confirm all tools and materials are removed from the work area.
500 Hourly Breather Element Replacement
Safety Warning
Wait for the temperature to go down before cleaning the breather element in the hydraulic tank.
Turn the oil filler cap slowly to release the internal pressure, then remove it carefully.
Remove the cap from oil filler (F) at the top of the hydraulic tank.
Replace internal element (1).
Post Replacement Check
Ensure the new breather element is securely in place.
Check for any oil leaks around the oil filler cap.
Final Steps
500 Hourly Fuel FIlter Cartridge Replacement
Safety Precautions
Ensure all parts have cooled down before starting the procedure.
Ensure no fire or sparks are near the fuel area.
Preparation
Prepare a filter wrench.
Prepare a container to catch the fuel.
Filter Cartridge Removal
Set the container under the filter cartridge to catch the fuel.
Use a filter wrench to turn filter cartridge (1) counter-clockwise to remove it.
500 Hourly Hydraulic Excavator Lubrication
Initial Setup
Set the work equipment in the greasing posture
Lower the work equipment to the ground
Stop the engine
Greasing Procedure
Use a grease pump to pump in grease through the grease fittings shown by arrows
Grease the following points
Wipe off any old grease that was pushed out
Special Conditions
Access the parts list for your equipment in MaintainX.
Warning Tag
09963-03001
Warning Tag
AE305910
Cartridge, Engine Oil Filter
6735-51-5141
Cartridge, Fuel Filter
6732-71-6111
Element, Hydraulic Tank Breather
20Y-60-21470
Warning Tag
09963-03001
Warning Tag
AE305910
Cartridge, Engine Oil Filter
6735-51-5141
Cartridge, Fuel Filter
6732-71-6111
Element, Hydraulic Tank Breather
20Y-60-21470
Warning Tag
09963-03001
Warning Tag
AE305910
Cartridge, Engine Oil Filter
6735-51-5141
Cartridge, Fuel Filter
6732-71-6111
Element, Hydraulic Tank Breather
20Y-60-21470
MaintainX Assist is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
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