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Komatsu

Komatsu Hydraulic Excavator PC220-7

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Komatsu Hydraulic Excavator PC220-7
Komatsu Hydraulic Excavator PC220-7

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Documents

Documents & Manuals

Find all the essential guides in one place.

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Work Orders

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

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Procedures

Procedures

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Parts

Parts

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Komatsu Hydraulic Excavator PC220-7

Komatsu Hydraulic Excavator PC220-7

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Maintenance Plans for Komatsu Hydraulic Excavator Model PC220-7

Integrate maintenance plans directly into your work orders in MaintainX.

Road Liner Check

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Lug Height Inspection

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Measure the height of lug 'a'

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Is the lug height 'a' less than 5 mm (0.2 in)?

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Road Liner Replacement Decision

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Do all road liners need replacement?

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Do only some road liners need replacement?

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Contact Komatsu Distributor

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Contact Komatsu distributor for repair or replacement advice

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Order road liner replacing tools from Komatsu distributor if needed

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250 Hourly Machinery Case Oil Level Check

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Safety Warning

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Wait for the temperature to go down before starting the operation.

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Remove dipstick (G) and wipe the oil from the dipstick with a cloth.

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Insert dipstick (G) fully in the guide.

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Check if the oil level is between the H and L marks on the dipstick.

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If the oil does not reach the L mark on dipstick (G), remove oil filler (F), and add engine oil.

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If the oil level exceeds the H mark on the dipstick, loosen drain plug to drain the excess oil.

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After checking oil level or adding oil, insert the dipstick into the hole and install oil filler cap.

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Confirm all tools and materials are removed from the work area.

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500 Hourly Breather Element Replacement

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Safety Warning

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Wait for the temperature to go down before cleaning the breather element in the hydraulic tank.

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Turn the oil filler cap slowly to release the internal pressure, then remove it carefully.

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Remove the cap from oil filler (F) at the top of the hydraulic tank.

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Replace internal element (1).

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Post Replacement Check

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Ensure the new breather element is securely in place.

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Check for any oil leaks around the oil filler cap.

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Final Steps

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500 Hourly Fuel FIlter Cartridge Replacement

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Safety Precautions

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Ensure all parts have cooled down before starting the procedure.

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Ensure no fire or sparks are near the fuel area.

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Preparation

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Prepare a filter wrench.

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Prepare a container to catch the fuel.

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Filter Cartridge Removal

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Set the container under the filter cartridge to catch the fuel.

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Use a filter wrench to turn filter cartridge (1) counter-clockwise to remove it.

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500 Hourly Hydraulic Excavator Lubrication

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Initial Setup

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Set the work equipment in the greasing posture

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Lower the work equipment to the ground

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Stop the engine

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Greasing Procedure

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Use a grease pump to pump in grease through the grease fittings shown by arrows

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Grease the following points

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Wipe off any old grease that was pushed out

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Special Conditions

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Parts for Komatsu Hydraulic Excavator PC220-7

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Warning Tag

09963-03001

Warning Tag

AE305910

Cartridge, Engine Oil Filter

6735-51-5141

Cartridge, Fuel Filter

6732-71-6111

Element, Hydraulic Tank Breather

20Y-60-21470

Warning Tag

09963-03001

Warning Tag

AE305910

Cartridge, Engine Oil Filter

6735-51-5141

Cartridge, Fuel Filter

6732-71-6111

Element, Hydraulic Tank Breather

20Y-60-21470

Warning Tag

09963-03001

Warning Tag

AE305910

Cartridge, Engine Oil Filter

6735-51-5141

Cartridge, Fuel Filter

6732-71-6111

Element, Hydraulic Tank Breather

20Y-60-21470

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