Hyd‑Mech Group Bandsaw S22A

NOTE: Wear gloves for protection from the sharp blade.

Open the Idler Wheel and Drive Wheel doors and swing the head to 45 degrees

Loosen the Blade Tensioner by turning counter clockwise

Loosen the carbide tension handles by turning counter clockwise 1/4 turn

Remove the old blade from the protective channel and carbide guides

Measure the new blade width including the teeth

Uncoil the new blade while wearing gloves

Place the new blade in the carbide guides and over the wheels

Set the blade tension correctly by turning the tensioner handle clockwise

The oil level should be maintained in the upper half of the level gauge. Normally the rate of oil consumption will be very low and it should be unnecessary to add oil more often than at filter changes. Add oil only to the top line on the gauge.

In general, if the oil level is maintained and the filter is changed as recommended, there is no need to change the oil unless there are visible signs of degradation such as: Rapid darkening of oil. Milky or hazy oil colour. Varnish or sludge formation. Burnt smell from the oil.

However, if the machine is exposed to extreme temperature variation and high humidity, then the oil should be changed every 2000 operating hours or at least once a year.

Check for visible signs of oil degradation

Enter the current operating hours of the machine

Is the machine exposed to extreme temperature variation and high humidity?

To change the oil, it is necessary to drain the tank (a drain plug is found on the bottom of the tank) and fill it to 1/3 full level with the new oil, operate through several fully automatic cycles with the index set to full stroke and the head to full rise. Drain the tank again, and finally fill the tank with the new oil. Hydraulic tank capacity is approximately 8 US gallons.

Was the oil successfully replaced?

The clamping force on the swivel brake can be adjusted to ensure that the Head is held securely and does not move during cutting. The brake handle should be adjusted so that it does not 'bottom out' or hit it's movement limit, yet holds the head securely.

ANGLE BRAKE ADJUSTMENT PROCEDURE

Loosen locking cap screws 'B' with a 1/4 allen key.

Tighten all 4 set screws 'A' until snug with a 5/32' allen key.

Back out the 'A' screws 1/4 of a turn.

Tighten the locking cap screws 'B'.

Swing the head to 45o and back to ensure that the head moves freely and does not bind on the pivot surfaces.

Adjust the clamping force bolt 'C' with a 3/4' wrench. If not tightened enough, the locking handle will 'bottom out' and not hold the head firmly.

Warning: Ensure the machine is turned off and unplugged before starting the procedure.

Is the blade brush contacting the blade at the bottom of the blade gullets?

Is the plastic drive wheel held against the blade face with minimum force?

As the blade brush wears, it is necessary to periodically adjust it closer to the blade.

Are there two springs on socket head screws holding the brush assembly against the blade?

Is there an adjusting socket set screw with a hex nut on it?

Loosen the hex nut with a 9/16\ wrench."

Turn the set screw counter clockwise with a 3/16\ allen key."

This will move the brush closer to the blade.

Warning: Ensure the machine is turned off and unplugged before cleaning

Control console free of dirt and grease

Door charts free of dirt and grease

No large chip build-up in the base of the saw

NOTE: All parts must be cleaned before any repair service can be performed on them

Sign off on the bandsaw cleaning