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Toyota Forklift 8FBEK16T

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Toyota Forklift 8FBEK16T
Toyota Forklift 8FBEK16T

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PDF MANUAL

Manual for Toyota Forklift 8FBEK16T

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Toyota Forklift 8FBEK16T

Toyota Forklift 8FBEK16T

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Maintenance Plans for Toyota Forklift Model 8FBEK16T

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Forklift Lifting Load Down Test

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Place the mast in the vertical position with a nominal load on the forks, raise the forks to 3 m and switch off the truck.

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Enter the initial height of the forks (in meters)

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Mark reference lines on the inner and outer sections of the mast and measure any drop after 110 minutes.

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Enter the final height of the forks (in meters)

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Calculate the drop in height (in mm)

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Is the drop in height 100 mm or less?

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Rear Axle Cylinder Disassembling

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Warning: Proceed with caution to avoid burns.

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Steering cylinder removed from the axle

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Piston rod removed

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Cylinder inspected

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Reassembly Procedure: The assembly procedure is the reverse of the disassembly procedure.

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Hydraulic oil coated before assembly

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Measure the external diameter of the piston rod. Limit: 49.92 mm

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Measure the curve of the piston rod. Limit: 0.5 mm

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Before assembly, heat the sealing ring to a temperature just below 80°C in oil or hot water. Do not pull excessively.

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Control System Logic Units Assembling

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CAUTION! Before starting work, disconnect the battery connector and measure the voltage between + and GND on the logic unit; if any voltage is present, insert a resistance of approx. 100Ω 50W between + and GND in order to discharge the condenser.

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Lift assembly placed

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Traction logic unit placed

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Power cables and electrical wiring connected

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Back plastic cover assembled

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Rear metal brackets assembled

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Battery connector connected

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Rear cover and battery hood closed

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Whenever one of the logic units has been disassembled, remember to restore the layer of the thermo conductive paste whose purpose is to favour the thermic transmission between the logic unit and the heat radiant structure: the counterweight.

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Control System Logic Units Disassembling

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CAUTION! Before starting work, disconnect the battery connector and measure the voltage between + and GND on the logic unit; if any voltage is present, insert a resistance of approx. 100Ω 50W between + and GND in order to discharge the condenser.

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Disconnected the battery connector and measured the voltage?

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Opened the rear cover and the battery hood?

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Disconnected the battery connector?

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Removed the rear metal brackets?

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Removed the back plastic cover?

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Disconnected the power cables and the electrical wiring?

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Removed the traction logic unit?

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Removed the lift assembly?

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Battery Disassembling

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Release the steering lock lever

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Move the steering column forward

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Open the battery cover and remove the side plate

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Disconnect the battery connector

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Remove the battery unit

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Sign off on the battery disassembling

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