

The Toyota Forklift 02 - 5FD23 is a reliable industrial forklift designed for efficient material handling. Known for its durability and performance, this model is ideal for various warehouse and construction applications, ensuring optimal productivity and safety in operations.
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Toyota Forklift 02 - 5FD23
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Integrate maintenance plans directly into your work orders in MaintainX.
2000 Hour / 12 Month Engine System Maintenance
- Measure Valve clearance (IDZ-II·2Z)
- Measure main body compression
- Retighten cylinder head bolt loosening
- Inspect muffler rubber mount
- Measure injection nozzle injection pressure and spray status
- Inspect radiator rubber mount;
2000 Hour / 12 Month Replacement
Replace Torque converter oil filter
Replace transmission oil
Replace Differential oil
Replace Wheel bearing grease
Replace Cyclone air cleaner element
Replace Brake valve rubber parts
Replace Cups and seals for brake master and wheel cylinders
Sign off on the replacement procedure
170 Hour / 1 Month Steering System Maintenance
Inspect for play and looseness in the steering wheel
Inspect the function of the steering wheel
Inspect gear box for oil leak
Retighten looseness in mounting of the gear box
Inspect rod, links and arm for looseness and damage
Inspect for oil leaks in the power steering
Inspect for looseness in mounting and linkage of power steering
Inspect for king pin looseness in the knuckle
Sign off on the steering system maintenance
170 Hour / 1 Month Hydraulic System Maintenance
Inspect loosening and damage of cylinder mounting
Inspect deformation and damage of rod, rod screw and rod end
Inspect cylinder operation
Measure natural drop and natural forward tilt
Inspect for oil leaks and damage in the cylinder
Inspect for wear and damage of the pin and cylinder bearing
Measure lifting speed
Inspect for uneven movement
Inspect for oil leaks and abnormal sound from the oil pump
170 Hour / 1 Month Material Handling System Maintenance
Inspect fork and stopper pin for abnormality
Inspect for misalignment between left and right fork fingers
Inspect each part for deformation, damage, and cracks at welded parts
Inspect mast and lift bracket for looseness
Inspect wear, damage, and rotating condition of rollers
Inspect mast trip for wear and damage
Inspect tension, deformation, and damage of chain
Inspect chain lubrication
Inspect for abnormality in chain anchor bolt
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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