Toyota Forklift 8FBE20T

Release the steering lock lever

Move the steering column forward

Open the battery cover and remove the side plate

Disconnect the battery connector

Sign off on the battery disassembling

Every month, at the end of charging and with the battery disconnected from the battery charger, check the battery voltage and the voltage of every single element, recording it on a special chart. If a significant variation is found with respect to the previous record, carry out a new series of checks on the data found and, if necessary, request the intervention of the service center of the battery supplier.

If the autonomy is not sufficient, proceed as follows:

- Check that the work being done is compatible with the battery capacity

- Check the state of the rectifier

- Check the discharge limiter.;

Warning: This test requires trained personnel with PPE!

Oil pump installed on the vehicle?

Oil pump drain performance checked according to cylinder operation?

Maximum pressure setting of the distributor as specified?

Time of full stroke of the lift cylinder

Note: The lifting speed may differ depending on the battery state, the hydraulic oil temperature and mast adjustment.

2) Disconnect the battery connector.

3) Remove the footboards and the accelerator pedal.

4) Disconnect the electrical wiring.

The assembly procedure is the reverse of the disassembly procedure.

After replacing the card, the vehicle settings must be repeated (see heading CALIBRATIONS).;

Measure the insulation resistance on the stator unit.

Measuring terminals: between the motor cables and the body

- Check the continuity between the motor cables.

Terminal measurement: U-V, V-W, W-U

- Measure the resistance of the temperature sensor.

Terminal measurement: Both terminals of the temperature sensor connector