Toyota Forklift 8FBM18T

Measure the insulation resistance on the stator unit.

Measuring terminals: between the motor cables and the body

- Check the continuity between the motor cables.

Terminal measurement: U-V, V-W, W-U

- Measure the resistance of the temperature sensor.

Terminal measurement: Both terminals of the temperature sensor connector

CAUTION! Disconnect the battery cables one by one.

CAUTION! Never disconnect more than one cable at a time. A short circuit could cause a fatal accident.

Remove the self-threading screws and the clamp cable.

Remove the contact holder unit from the connector box with a screwdriver, pulling the cables at the same time.

Remove the contacts from the contact holder and cut the old ones.

Peel the cables to the required lengths: Main contacts: 20.0 mm for 10 mm2 to 70 mm2 cables. Insert the cable into the hole right to the bottom. Weld or crimp the contacts. Insert the contacts in the contact holder. Pay attention to the polarity of the contacts during assembly. The main contacts must be inserted in the special support on the opposite sides with an inwards movement.

Slide the contact holder inside the connector box until it locks into position, protect the cables using the special clamps with the self-threading screws.

Insert the voltage key into the hex shaped opening in the front of the connector. Check that the battery voltage can be seen in the window. Apply force to the key to make sure it is fully inserted and locked in its seat.

Sign off on the battery plug terminals replacement

2) Disconnect the battery connector.

3) Remove the footboards and the accelerator pedal.

4) Disconnect the electrical wiring.

The assembly procedure is the reverse of the disassembly procedure.

After replacing the card, the vehicle settings must be repeated (see heading CALIBRATIONS).;

Vehicle parked on a level surface and parking brake applied

Two forks removed from the carriage

One of the two side panels (B) removed from the fork carriage

Fork plate removed by sliding it to RH or LH side

Upper and lower guide shoes replaced

Shims adjusted as required for the lower shoes

Reassembly Procedure: The assembly procedure is the reverse of the disassembly procedure.

Tilt the steering column forward (or release it)

Disconnect the battery connector

Disconnect the arm rest and seat connector and slide out from the hood

Loosen the 4 seat fixing nuts, then remove it

Remove the seat with the arm rest assembly, do not use the safety belt as an anchoring point

Remove the arm rest assembly from the seat

Reassembly Procedure: The assembly procedure is the reverse of the disassembly procedure

Sign off on the disassembly and reassembly of the operator's seat