Toyota Forklift 8FBM16T

Remover the magnetic brake cover (380), the circlip (340) and the bolts (330)

Remove the magnetic brake (390) with the terminal (370) and the key (350)

Remove the upper base of the terminal (40)

Remove the lower base of the terminal (50)

Remove the sensor bracket (120)

Remove the nuts (200), washers (210) and supports (150)

Warning: This test requires trained personnel with PPE!

Oil pump installed on the vehicle?

Maximum pressure setting of the distributor as specified?

Note: The lifting speed can be calculated precisely by measuring the time taken to complete the full stroke, excluding the slow start period.

Time of full stroke of the lift cylinder

1) Park the vehicle on a level surface and apply the parking brake.

3) Open the compartment and disconnect the battery.

5) Disconnect the brake potentiometer.

6) Empty the brake oil circuit, disconnecting the rigid pipe from the master brake cylinder.

7) Remove the 3 screws fastening the pedal to the chassis.

8) Remove the brake pedal system.

NOTICE! Work in a clean environment.

NOTICE! Since individual parts are finished with high precision, carefully operate so as not to damage them.

1) Remove the lift lock valve and flow regulator valve. [Point 1]

2) Remove the tilting check valve. [Point 2]

3) Remove the proportional valve (a). [Point 3]

4) Remove the proportional valve (b). [Point 4]

5) Remove the lifting spool, the tilting spool and the optional equipment spool.

7) Remove the threaded bar and then remove the housing.

1) Lower the forks to the ground, tilt the mast forwards and switch off the machine.

2) Disconnect the battery connector.

4) Disconnect the mast pressure sensor wiring harness.

5) Remove the mast pressure sensor (tightening torque T = 26 Nm).

The assembly procedure is the reverse of the disassembly procedure.

After replacing the sensor, the vehicle settings must be repeated (see heading CALIBRATIONS).;