Toyota Forklift 8FBM20T

1) Disconnect the battery connector.

2) Remove the footboard and the accelerator pedal.

3) Disconnect the tilt angle potentiometer rod. [Point 1]

4) Disconnect the wiring harness.

5) Remove the tilt angle potentiometer.

The assembly procedure is the reverse of the disassembly procedure.

After replacing the potentiometer, the vehicle settings must be repeated (see heading CALIBRATIONS).

1) Lock the cylinder in the vice.

2) Position a container to collect the oil.

3) Remove the bushing from the cylinder (upper side). [Point 1]

4) Remove the piston rod. [Point 2]

5) Remove the seals from the piston rod. [Point 3]

6) Remove the lifting braking device. [Point 4]

7) Remove the cylinder. [Point 5]

The assembly procedure is the reverse of the disassembly procedure.

Upload a photo of the assembled chassis (mast or fork carriage)

Put the chassis (mast or fork carriage) to one side

Enter the clearance measurement between the chassis and the shoes

Adjust the RH pads (upper and lower) for half the play (considering that for each turn, the screw moves 1.25 mm: 1/4 = 0.3 mm)

Put shim (0.3 mm) on the LH side and tighten the adjustment screw until the shim does not move

1) Remove the steering cylinder from the axle.

3) Remove the piston rod. [Point 1]

4) Inspect the cylinder. [Point 2]

The assembly procedure is the reverse of the disassembly procedure.

NOTICE! Before assembly, coat with hydraulic oil.

Measure the external diameter of the piston rod.

Always disconnect the battery connector before performing any checks or work on the electrical components

Take care when handling electrical components

Do not knock electronic components such as computers and relays.

Do not expose electronic components to high temperatures or humidity.

Avoid touching connector cable terminals as they could become damaged or warped as a result of static electricity.

Use a tester which is suited to the object and the type of measurement to be carried out.

The results of measurements carried out using digital or analog testers may differ.

Differences between the polarities of the analog type and the digital type are described below.