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Teikoku Electric

Teikoku Electric Pump F500-12538A4BM-2022P1AV

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Teikoku Electric Pump F500-12538A4BM-2022P1AV
Teikoku Electric Pump F500-12538A4BM-2022P1AV

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PDF MANUAL

Manual for Teikoku Electric Pump F500-12538A4BM-2022P1AV

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Work Order Templates

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Parts

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Teikoku Electric Pump F500-12538A4BM-2022P1AV

Teikoku Electric Pump F500-12538A4BM-2022P1AV

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Maintenance Plans for Teikoku Electric Pump Model F500-12538A4BM-2022P1AV

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Pump Priming and Air Venting Inspection

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5.3.2 Priming and Air Venting

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Open vent valve slowly and pay attention to liquid, especially for toxic or high temperature liquid

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Close discharge valve

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Open suction valve

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Open discharge valve for a few seconds and close it again

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Bleed air from the air vent valve (36)

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If handling a dangerous liquid, did you pay full attention to air venting?

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For R & RA-type pumps, are all valves in reverse circulation piping opened?

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Circulation Flow Rate Inspection

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5.4 Operation Details

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Adjust valve for R & RA-type pumps

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Ensure all valves in the reverse circulation line are fully open during pump operation

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Verify correct restriction orifice is installed in the reverse circulation line

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Enter the reverse circulation flow rate

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Is the flow rate within the specified range?

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Overload Relay Inspection

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5.3.1 Setting Overload Relay

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Enter the rated current indicated on the nameplate

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Is the overload relay set at the rated current indicated on the nameplate?

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Is the overload relay set as close to actual operating conditions as possible?

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Does the overload relay setting exceed the nameplate full load rating?

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Select the recommended relay setting based on voltage & load variation

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Confirm that the relay setting applies to initial commissioning — one-time setting before first start

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Bearing Inspection

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Bearing Condition Check

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Inspect the following points for the bearings

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Is there any issue with the inspected points?

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Bearing Removal and Replacement

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Is bearing replacement needed?

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Remove the Set Screw (48) and take out the bearing

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Bearing Wear Limits Check

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Select the motor frame for bearing wear limits

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Enter the measured øA-øB value (mm)

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Pump Discharge Pressure Inspection

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Operation Details

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Check discharge pressure frequently during operation

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Ensure pressure is stable in a non-variable closed loop

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Check motor amps at normal operations

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Verify motor amps are within the expected range

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Ensure pump is not operating above the rated full load amps listed on the nameplate

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Check for excessive air or vapor in the liquid supply

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Stop the pump and vent all accumulated vapor if large fluctuations are observed in the discharge pressure gauge

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Stop the pump if any abnormal noise or vibration is observed and check for possible causes

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