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Nordson

Nordson Adhesive Melter Durablue 4L

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Nordson Adhesive Melter Durablue 4L
Nordson Adhesive Melter Durablue 4L

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Nordson Adhesive Melter Durablue 4L

Nordson Adhesive Melter Durablue 4L

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Maintenance Plans for Nordson Adhesive Melter Model Durablue 4L

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Adhesive Melter Filter Replacement

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Warning: Always relieve hydraulic pressure before disconnecting any hydraulic fitting or opening any pressurized port.

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Press the Pump key to stop the pump.

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Trigger the guns until hot melt no longer flows from the guns.

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Use an 8 mm (5/16-inch) hex-head wrench or an adjustable wrench to loosen (counterclockwise) and then remove the filter.

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Properly dispose of the old filter.

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Confirm that the O-ring on the new filter is in good condition (100-mesh filter is P/N 1028305).

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Note: 50- and 150-mesh filters are also available (P/Ns 1021941 and 1034720).

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Screw the filter into the pump body and then tighten the filter to 4.5 N•m (40 in.-lb).

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Resume normal operation.

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Adhesive Melter Tank Cleaning

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To avoid the problems that can occur when different hot melt materials are mixed or when hot melt char forms in the tank, clean the tank when:

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- changing to a different type of hot melt

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- excessive char builds up inside the tank

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NOTE: The tank cleaning procedures provided in this section require that an appropriate flushing material be used.; The flushing material should be compatible with both the previous adhesive and the new adhesive, if applicable.

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To clean the tank when changing hot melt

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1. Operate the melter normally until the tank is empty.

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2. Press the Pump key to stop the pump.

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3. Allow the melter to heat or cool to the temperature recommended by the manufacturer of the flushing material.

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4. While wearing the appropriate protective equipment, wipe any residual hot melt from the inside of the tank.

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1 Daily Adhesive Melter Cleaning

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To prevent components from overheating due to heat build-up or loss of air circulation, regularly remove any hot melt that collects on the exterior of the melter, hoses, and guns.

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If hot melt inadvertently spills inside the melter’s interior spaces, the side panels can be removed in order to clean out the spilled hot melt.

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WARNING: Risk of electricution and fire! Do not clean the melter with a direct stream of water or steam.; Use only water or an appropriate, non-flammable cleaning solution that is applied using a clean cloth.

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Cleaning the melter using a direct stream of water or steam or a flammable solvent can result in property damage and personal injury, including death.

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To clean the exterior of the melter:

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- Use only cleaning compounds that are compatible with polyester.

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- Apply cleaning compounds using a soft cloth.

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- Do not use pointed or sharp tools to clean the exterior surface.;

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Exterior Panel Replacement

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Warning: De-energize the melter before starting the procedure. Refer to Section 1, Safety.

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Upload a photo of the melter before starting the procedure

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De-energized the melter?

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Used a 4 mm (5/32-inch) hex-head wrench to turn the 1/2-turn fastener located in the center of each side panel counterclockwise?

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Upload a photo of the panel removed from the melter’s frame

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Lifted the panel out of the melter’s frame?

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Reversed steps 2 and 3 to reinstall each panel?

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Upload a photo of the melter after the procedure

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Sign off on the exterior panel replacement

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Pressure Control Valve Adjustment

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Warning: Only trained personnel should perform this procedure

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The pressure control valve screw is turned fully counterclockwise (at or near the valve’s lowest pressure setting) at the factory and then the lock nut is tightened.

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Loosen the lock nut

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Enter the desired adhesive output rate for your manufacturing process

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Turn the adjustment screw on the pressure control valve

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Sign off on the pressure control valve adjustment

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Parts for Nordson Adhesive Melter Durablue 4L

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Service Kit, Panel, Front, D4L, With Tags

1031176

Switch

1017947

Service Kit, Board, Display/Central Processing Unit (CPU)

1028325

Board

1031200

Cord

1033632

Service Kit, Panel, Front, D4L, With Tags

1031176

Switch

1017947

Service Kit, Board, Display/Central Processing Unit (CPU)

1028325

Board

1031200

Cord

1033632

Service Kit, Panel, Front, D4L, With Tags

1031176

Switch

1017947

Service Kit, Board, Display/Central Processing Unit (CPU)

1028325

Board

1031200

Cord

1033632

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