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Documents & Manuals

Find all the essential guides in one place.

Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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JCB Telescopic Handler 512-56 S

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Maintenance Plans for JCB Telescopic Handler Model 512-56 S

Integrate maintenance plans directly into your work orders in MaintainX.

Drive Belt Replacement

Warning: Make sure the machine is safe before starting the procedure. Refer to (PIL 01-03).

Stop the engine and let it cool down.

Did you use a socket of the specified size (16mm) to locate on to the hexagon spigot nut?

Did you carefully rotate the tensioner against the spring force in the direction shown without using excessive force?

Did you keep holding the tensioner against the spring force and lift the belt off the drive tensioner pulley?

Did you slowly release the spring force by rotating the tensioner unit in the opposite direction?

The installation procedure is the opposite of the removal procedure.

Before you install the new belt, did you check that the tensioner roller and the fan pulley rotate smoothly and that there is no play in the bearings?

Sign off on the drive belt replacement

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Air Filter Replacement

Do not attempt to wash or clean the elements, they must only be renewed.

A new inner element must be installed at least every other time the outer element is changed. As a reminder, mark the inner element with marker pen each time the outer element is changed.

Remove:

1. Make the machine safe. Refer to (PIL 01-03).

2. Get access to the engine.

3. Depress the clips and lift off the cover.

4. Remove the outer element. Take care not to tap or knock the element.

5. If the inner element is to be changed, lift up pulls and remove the inner element.

Install:

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Drive Belt Check

Make the machine safe. Refer to: PIL 01-03.

Engine stopped and cooled down?

Upload a photo of the drive belt

Drive belt has cracks or is frayed or has pieces of material missing?

Drive belt renewed?

Sign off on the drive belt check

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Air Filter Check

The air filter element (s) should be changed at the recommended service interval, refer to the Maintenance Schedules. Refer to: PIL 78-24.

Check all the hose connections for loose installations and damaged hose clamps

Look specifically for splits or cracks in the hoses

Pay particular attention to the connections on the air intake to turbo compressor and on the crossover tube.

Renew any damaged components.

In addition, most air filter housings will be installed with a vacuum switch.

The switch will detect if there is a restriction on the air intake, and activate warning indicators such as an audible alarm and/or a visual indicator.

Sign off on the air filter check

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Oil Level Check

Warning: Failure to replace the oil and filter at the recommended interval could cause serious engine failure.

Machine made safe

Access to the engine obtained

Oil level is between the two marks on the dipstick

Is it necessary to add recommended oil?

Sign off on the oil level check

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