

Turn manuals into instant answers
with your AI-powered assistantTurn manuals into instant answers
with your AI-powered assistant
Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more

FG Wilson Generator Set P400-3
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Integrate maintenance plans directly into your work orders in MaintainX.
Battery Removal
Pre-removal Inspection
Inspect battery condition using a torch if necessary
Are there any severe dents or leaks on the battery?
Battery Disconnection
Ensure all load is removed before disconnecting the battery
Disconnect the negative cable first
Disconnect the positive cable
Battery Removal
Remove the hold-down clamp or strap securing the battery base
Pre-Start Inspection
Visual Inspection
Check for loose fastenings, worn belts, or loose connections
Ensure fan and exhaust guards are correctly positioned and securely fixed
Wipe clean all filler caps before servicing or topping up fluids
Leak Inspection and Cleaning
Is there any type of leak (coolant, lubricating oil, or fuel)?
Describe the source of the leak and corrective actions taken
Remove accumulated grease and/or oil on the engine
Ensure coolant pipes are fitted correctly and secure
Alternator Inspection
Alternator Winding Inspection
Inspect the condition of the alternator winding
Perform general cleaning of the alternator
Cable Connections Inspection
Inspect the cable connections between the alternator and the circuit breaker
Further Guidance
Consult your local Dealer for further guidance if needed
Fuel System Maintenance
Preparation
Ensure the generator set is stopped and there are no active or present shutdown conditions.
Priming with Fuel Supply from the Base Tank
Operate the priming switch for the standard pre-set 2 minute priming cycle (Main Menu > Control > Engine Fuel Priming on PowerWizard panel).
Start the engine.
Did the engine start within 3 crank cycles?
If the engine did not start, repeat the prime procedure.
Priming with Fuel Supply from a Remote Tank
Ensure fuel lines from the remote tank are full of fuel.
DEF Tank Storage Maintenance
Pre-storage Engine and Exhaust Preparation
Allow 2 minutes after the engine has stopped before using the battery disconnect switch
Cap the exhaust outlet of the aftertreatment to prevent damage
DEF Tank and Connections
Ensure normal engine shutdown
Fill the tank with DEF that meets ISO 22241-1 requirements
Ensure all DEF lines and electrical connections are reconnected to prevent DEF crystals from forming
Ensure the DEF filler cap is correctly installed
DEF Storage Duration Limits
MaintainX CoPilot is your expert colleague, on call 24/7, helping your team find the answers they need to keep equipment running.
Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
Lower Maintenance Costs
Turn any technician into an expert to streamline operations, maintain more assets, and reduce overall costs.
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