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Cleaver-Brooks

Cleaver-Brooks Packaged Boiler FLX-800

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Cleaver-Brooks Packaged Boiler FLX-800
Cleaver-Brooks Packaged Boiler FLX-800

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PDF MANUAL

Manual for Cleaver-Brooks Packaged Boiler FLX-800

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Cleaver-Brooks Packaged Boiler FLX-800

Cleaver-Brooks Packaged Boiler FLX-800

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Maintenance Plans for Cleaver-Brooks Packaged Boiler Model FLX-800

Integrate maintenance plans directly into your work orders in MaintainX.

Full Modulation Combination Gas-Oil Burner Adjustment

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Set the 'MANUAL-AUTO' switch to the 'MANUAL' position

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Position the manual flame control potentiometer in the 'CLOSED' (low-fire) position

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Turn the fuel selector switch to the 'OIL' position

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Turn the burner switch to the 'ON' position

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Proceed with startup and adjustments for oil burners

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After adjustment, place the burner switch to 'OFF' and position the fuel selector switch to 'GAS'

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Proceed with startup and adjustments for gas burners without altering air settings set for oil

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Correct the O2 levels by adjusting the butterfly valve

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Profire V Burner Adjustment

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Pre-Startup Inspection

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Inspect all controls, connecting piping, wiring, and fastenings

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Combustion Efficiency Analysis

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Measure carbon dioxide (CO2) levels

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Measure oxygen (O2) levels

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Measure carbon monoxide (CO) levels

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Is the air-fuel ratio optimal based on flue gas analysis?

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Stack Temperature Adjustment

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Measure flue gas temperature

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1 Weekly Profire V Burner Maintenance

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Firing Rate Control

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Verify factory settings of the firing rate control

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Igniter Inspection

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Make visual inspection of the igniter

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Check flame signal strength

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Pilot and Main Fuel Valves

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Open limit switch

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Make audible and visual check of the following

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Check valve position indicators and fuel meters for

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Pilot Flame Failure Check

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Initial Setup

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Shut off the main fuel supply

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Close the gas pilot shutoff cock

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Ignition Circuit Check

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Is the pilot ignition circuit energized at the end of the pre-purge period?

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Is there an ignition spark but no flame?

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Did the program relay signal the condition due to no flame detection?

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Safety Shutdown Verification

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Did the ignition circuit de-energize?

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1 Monthly Profire V Burner Maintenance

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Low Fan Pressure Interlock

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Record the current fan pressure

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Manually adjust the fan pressure until the switch opens

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High and Low Gas Pressure Interlocks

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Record the current gas pressure

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Refer to instructions for adjusting gas pressure interlocks

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Manually adjust the gas pressure until the switch opens

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Scanner and Diffuser Maintenance

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Check the scanner and diffuser for soot buildup

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Parts for Cleaver-Brooks Packaged Boiler FLX-800

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Base

315-1194

Roof

315-1192

Front Wall W Hinge

315-1191

Rear Wall-Large Piece

315-1190

Outer Casing Panel

315-1189

Base

315-1194

Roof

315-1192

Front Wall W Hinge

315-1191

Rear Wall-Large Piece

315-1190

Outer Casing Panel

315-1189

Base

315-1194

Roof

315-1192

Front Wall W Hinge

315-1191

Rear Wall-Large Piece

315-1190

Outer Casing Panel

315-1189

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