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Cleaver-Brooks

Cleaver-Brooks Packaged Boiler FLX-200

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Cleaver-Brooks Packaged Boiler FLX-200
Cleaver-Brooks Packaged Boiler FLX-200

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PDF MANUAL

Manual for Cleaver-Brooks Packaged Boiler FLX-200

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Cleaver-Brooks Packaged Boiler FLX-200

Cleaver-Brooks Packaged Boiler FLX-200

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Maintenance Plans for Cleaver-Brooks Packaged Boiler Model FLX-200

Integrate maintenance plans directly into your work orders in MaintainX.

Diffuser Maintenance

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Preparation

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Remove the electrode leads

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Remove the gas pilot assembly

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Remove the air and oil tubes

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Diffuser Removal

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Mark the diffuser's relative position to the blast tube

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Remove the screws holding the diffuser to the blast tube

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Slowly pull the diffuser along the blast tube towards the firing head

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Cleaning and Reinstallation

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Parallel Positioning Adjustment

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Documentation Reference

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Refer to the controls documentation for parallel positioning systems

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Consult the accompanying wiring diagram for system adjustment information

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Consult the following manuals for C-B Hawk systems

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System Tuning

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Ensure independent actuators for fuel, air, and FGR are coordinated

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Is the combustion optimized throughout the firing range?

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Firing Head Inspection

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Initial Preparation

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Shut off the burner; position the switch to 'Off'

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Shut off all electric power to the burner

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Drawer Assembly Access

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Disconnect the fuel lines from the drawer assembly access cover

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Note the location of bolts in relation to the access cover slots

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Remove the drawer assembly access cover bolts

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Pull the drawer partially out of the housing

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Disconnect the ignition cables from the electrodes for direct spark applications

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Gas Pilot Flame Adjustment

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Pilot Regulator Adjustment

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Unscrew the regulator cap

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Turn the adjusting screw to set pressure between 4” to 6” W.C.

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Flame Signal Verification

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Obtain DC volt or microamp reading of the flame signal

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Use the flame safeguard amplifier meter jack for reading

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Initial Startup and Maintenance Tests

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Test the pilot flame signal

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Test the pilot turndown

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Linkage Control Adjustment

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Pre-Adjustment Checks

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Ensure the modulating motor can complete its full travel range

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Is the motor in low-fire position?

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Linkage Adjustment

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Adjust the following components with the motor in low-fire position

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Describe any restrictions found during adjustment

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Post-Adjustment Verification

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Record combustion gas analysis results

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Is the air to fuel ratio within acceptable limits?

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