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Cleaver-Brooks

Cleaver-Brooks Packaged Boiler FLX-1100

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Cleaver-Brooks Packaged Boiler FLX-1100
Cleaver-Brooks Packaged Boiler FLX-1100

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PDF MANUAL

Manual for Cleaver-Brooks Packaged Boiler FLX-1100

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Work Orders

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Procedures

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Parts

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Cleaver-Brooks Packaged Boiler FLX-1100

Cleaver-Brooks Packaged Boiler FLX-1100

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Maintenance Plans for Cleaver-Brooks Packaged Boiler Model FLX-1100

Integrate maintenance plans directly into your work orders in MaintainX.

Low-High-Off/Low Combination Gas-Oil Burner Adjustment

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Turn the fuel selector switch to the 'OIL' position

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Turn the burner switch to the 'ON' position

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Proceed with startup and adjustments for oil burners

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After adjustment, turn the burner switch to 'OFF' and set the fuel selector switch to 'GAS'

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Proceed with startup and adjustments for gas burners without altering air settings set for oil

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Correct the O2 levels by adjusting the butterfly valve for models V35-55

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Adjust the regulators low and high pressures for models V13-34

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1 Yearly Profire V Burner Maintenance

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Strainer (Oil Units)

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Replace or clean the oil strainer element

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Impeller

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Inspect the combustion impeller

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Clean the combustion impeller

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Combustion Test

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Perform complete combustion test

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Adjust burner if necessary

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Read and log combustion test data

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1 Weekly Profire V Burner Maintenance

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Firing Rate Control

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Verify factory settings of the firing rate control

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Igniter Inspection

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Make visual inspection of the igniter

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Check flame signal strength of the igniter

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Pilot and Main Fuel Valves

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Open limit switch

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Make audible and visual check of the following

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Check valve position indicators and fuel meters for

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Low-High-Low Gas Burner Adjustment

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Initial Setup

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Open the manual gas shutoff cocks

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Gas Pressure Check and Adjustment

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Enter the gas pressure at the inlet of the regulator

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Enter the pressure downstream of the regulator

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Are the pressures in accordance with the regulator specifications?

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Adjust the regulator if necessary and describe the adjustments made

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Burner Operation and O2 Level Adjustment

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Turn the burner switch to the 'ON' position

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Linkage Control Adjustment

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Pre-Adjustment Checks

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Ensure the modulating motor can complete its full travel range

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Verify there are no restrictions in the linkage that could damage the motor or linkage

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Adjustment Process

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Set the modulating motor to low-fire position

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Adjust lever and rod with motor in low-fire position

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Ensure the rod is as close to parallel with the lever as possible

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Adjust angles of driven levers on the jackshaft to vary rate of change

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Adjust lever length on damper, metering unit, and valve(s) to decrease flow rate

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Parts for Cleaver-Brooks Packaged Boiler FLX-1100

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Base

315-1203

Roof

315-1202

Front Wall W Hinge

315-1201

Rear Wall-Large Piece

315-1190

Outer Casing Panel

315-1198

Base

315-1203

Roof

315-1202

Front Wall W Hinge

315-1201

Rear Wall-Large Piece

315-1190

Outer Casing Panel

315-1198

Base

315-1203

Roof

315-1202

Front Wall W Hinge

315-1201

Rear Wall-Large Piece

315-1190

Outer Casing Panel

315-1198

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