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Cleaver-Brooks

Cleaver-Brooks Packaged Boiler FLX-600

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Cleaver-Brooks Packaged Boiler FLX-600
Cleaver-Brooks Packaged Boiler FLX-600

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PDF MANUAL

Manual for Cleaver-Brooks Packaged Boiler FLX-600

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Cleaver-Brooks Packaged Boiler FLX-600

Cleaver-Brooks Packaged Boiler FLX-600

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Maintenance Plans for Cleaver-Brooks Packaged Boiler Model FLX-600

Integrate maintenance plans directly into your work orders in MaintainX.

Extended Shutdown Maintenance

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Initial Shutdown Procedures

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Turn the main electrical disconnect switch to the burner to 'Off'.

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Close all main fuel valves.

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Protection from Environment

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Is the burner operating in a damp environment?

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Cover the burner with plastic to protect all electrical components from moisture.

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Remove burner control and store in a dry area.

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Gas Pilot Flame Adjustment

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Pilot Regulator Adjustment

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Unscrew the regulator cap

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Turn the adjusting screw to adjust pilot gas pressure

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Flame Signal Verification

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Obtain DC volt or microamp reading of the flame signal

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Use the flame safeguard amplifier meter jack for reading

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Initial Startup and Maintenance Tests

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Test the pilot flame signal

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Test the pilot turndown

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Oil System Adjustment

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Pre-Adjustment Verification

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Verify burner information from data plate

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Adjustment Preparation

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Have pre-startup tasks and checklist been completed?

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Is the boiler fully warmed up?

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Manifold Pressure Adjustment

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Enter the current manifold pressure reading

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Enter the furnace pressure

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Calculate the correct manifold pressure at maximum firing rate

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1 Daily Profire V Burner Maintenance

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Gauges, Monitors, and Indicators

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Make visual inspection of the following

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Record pressure gauge reading

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Record temperature monitor reading

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Record fuel level indicator reading

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Instrument and Equipment Settings

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Visually check settings against recommended specifications for

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Low Water, Fuel Cutoff, and Alarms

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Are all alarms functioning correctly?

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Gas Burner Maintenance

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General Maintenance

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Check proper operation of the motorized gas valve.

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Clean the outer parts of the valve(s), especially the stem.

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Is there any oil noticed around the operator base or leakage?

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Is the actuator sluggish or failing to operate?

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Valve Stem Inspection

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Inspect valve stem for nicks, scores, or damage.

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Is the valve stem causing leakage?

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Solenoid Valve Maintenance

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