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Cleaver-Brooks

Cleaver-Brooks Packaged Boiler FLX-150

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Cleaver-Brooks Packaged Boiler FLX-150
Cleaver-Brooks Packaged Boiler FLX-150

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PDF MANUAL

Manual for Cleaver-Brooks Packaged Boiler FLX-150

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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Cleaver-Brooks Packaged Boiler FLX-150

Cleaver-Brooks Packaged Boiler FLX-150

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Maintenance Plans for Cleaver-Brooks Packaged Boiler Model FLX-150

Integrate maintenance plans directly into your work orders in MaintainX.

Solenoid Valve Maintenance

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Initial Inspection

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Is there a faint hum from the solenoid when the coil is energized?

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Check for voltage at the valve coil

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Troubleshooting

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Is there voltage at the valve coil?

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If no voltage, check for the following issues

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If there is proper voltage, does the valve open?

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Replace the coil if the valve does not open despite proper voltage

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Valve Replacement

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On-Off Oil Burner Adjustment

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Initial Setup

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Briefly push in the starter contact and release to ensure that the blower motor and oil pump are rotating in the correct direction.

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Turn the burner switch to the “ON” position.

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Low-Fire Pressure Adjustment

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Ensure the following before adjustment

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Record the current low-fire oil pressure (psi)

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Is the ignition of the main flame smooth?

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Adjust the screw on the solenoid: clockwise to increase, counterclockwise to decrease the low-fire oil pressure.

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Is a satisfactory low-fire oil flame established?

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Main Flame Failure Check

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Initial Setup

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Shut off the main fuel supply

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Leave the gas pilot shutoff cock open

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Ignition Process

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Turn the switch on

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Did the pilot light upon completion of the pre-purge period?

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Are the main fuel valves energized without main flame?

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Safety Shutdown Verification

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Did the fuel valves de-energize within four seconds after the main burner ignition trial ends?

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Parallel Positioning Adjustment

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Documentation Reference

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Refer to the controls documentation for parallel positioning systems

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Consult the accompanying wiring diagram for system adjustment information

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Consult the following manuals for C-B Hawk systems

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System Tuning

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Ensure independent actuators for fuel, air, and FGR are coordinated

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Is the system providing optimum combustion throughout the firing range?

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Oil Burner Maintenance

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Pre-Maintenance Preparation

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Shut off fuel supply and return line valves

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Record vacuum gauge reading

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Strainer Servicing

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Drain oil and sediment from the strainer canister

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Remove the strainer cover and withdraw the strainer element

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Determine the type of strainer element

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Reusable Strainer Element Cleaning

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Immerse strainer element in safety solvent

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