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Cleaver-Brooks

Cleaver-Brooks Packaged Boiler 700-3 - FLX

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Cleaver-Brooks Packaged Boiler 700-3 - FLX
Cleaver-Brooks Packaged Boiler 700-3 - FLX

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PDF MANUAL

Manual for Cleaver-Brooks Packaged Boiler 700-3 - FLX

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Cleaver-Brooks Packaged Boiler 700-3 - FLX

Cleaver-Brooks Packaged Boiler 700-3 - FLX

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Maintenance Plans for Cleaver-Brooks Packaged Boiler Model 700-3 - FLX

Integrate maintenance plans directly into your work orders in MaintainX.

Full Modulation Combination Gas-Oil Burner Adjustment

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Set the 'MANUAL-AUTO' switch to the 'MANUAL' position

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Position the manual flame control potentiometer in the 'CLOSED' (low-fire) position

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Turn the fuel selector switch to the 'OIL' position

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Turn the burner switch to the 'ON' position

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Proceed with startup and adjustments for oil burners

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Switch to gas firing

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Place the burner switch to 'OFF'

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Position the fuel selector switch to 'GAS'

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Proceed with startup and adjustments for gas burners

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Gas Pilot Flame Adjustment

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Pilot Regulator Adjustment

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Unscrew the regulator cap

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Turn the adjusting screw to set pressure between 4” to 6” W.C.

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Flame Signal Verification

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Obtain DC volt or microamp reading of the flame signal

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Use the flame safeguard amplifier meter jack for reading

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Initial Startup and Maintenance Tests

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Test the pilot flame signal

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Test the pilot turndown

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Pilot Flame Failure Check

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Initial Setup

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Shut off the main fuel supply

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Close the gas pilot shutoff cock

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Ignition Circuit Check

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Is the pilot ignition circuit energized at the end of the pre-purge period?

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Is there an ignition spark but no flame?

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Did the program relay signal the condition due to no flame detection?

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Safety Shutdown Verification

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Did the ignition circuit de-energize?

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Upper Pass Cleaning

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Preparation

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Disconnect and remove any electrical conduit, boxes, and brackets attached to the side outer casing.

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Match mark the outer panels for repositioning.

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Remove screw from frame above each outer panel, if installed.

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Outer Casing Removal

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Slide center panel up, swing bottom of panel away from boiler, slide down from upper frame, and set aside.

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Slide end panels towards the center until free from the corner frame and remove.

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Are there obstructions preventing panel removal?

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Unscrew the upper frame from the roof and side frames if obstructions are present.

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Diffuser Maintenance

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Preparation

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Remove the electrode leads

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Remove the gas pilot assembly

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Remove the air and oil tubes

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Diffuser Removal

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Mark the diffuser's relative position to the blast tube

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Remove the screws holding the diffuser to the blast tube

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Slowly pull the diffuser along the blast tube towards the firing head

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Cleaning and Reinstallation

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