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Viking

Viking Positive Displacement Pump KK1124A

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Viking Positive Displacement Pump KK1124A
Viking Positive Displacement Pump KK1124A

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PDF MANUAL

Manual for Viking Positive Displacement Pump KK1124A

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Viking Positive Displacement Pump KK1124A

Viking Positive Displacement Pump KK1124A

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Maintenance Plans for Viking Positive Displacement Pump Model KK1124A

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Initial 100 Hours Reducer Lubricant Change

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Oil Type Selection

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Select the oil type based on temperature conditions

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Oil Quantity Verification

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Verify the oil quantity for each reducer size

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Initial Oil Filling

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Fill the reducer with the correct type and quantity of oil before start-up

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100 Hours Operation Check

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Ensure the reducer has operated for 100 hours

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Lubricant Change

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Packing Maintenance

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Initial Packing Adjustment

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Ensure initial packing adjustment is done carefully

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Is the packing gland over-tightened?

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Inspection and Adjustment

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Does the inspection reveal need for packing gland adjustment?

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Does the inspection reveal need for packing replacement?

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Contact Engineering Service

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Contact Viking Pump® representative for Engineering Service Bulletin ESB-521 regarding repacking pump

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Ongoing Maintenance

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500 Hourly / 6 Monthly Pump Fittings Lubrication

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Preparation

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Ensure the pump is turned off and isolated from the power source

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Gather necessary tools and materials, including a hand grease gun and multi-purpose grease, NLGI #2

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Lubrication Process

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Apply grease to the following lubrication fittings

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Was the grease applied slowly with a hand gun?

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Is the grease compatible with the grease used by Viking?

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Post-Lubrication Check

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Check for any leaks or excess grease around fittings

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End Clearance Maintenance

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Initial Inspection

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Check for signs of wear on rotor teeth

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Inspect the head for wear

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End Clearance Adjustment

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Refer to TSM for specific model series

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Adjust the end clearance as per TSM instructions

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Post Adjustment Verification

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Measure the running clearance between rotor teeth and head

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Is the clearance within the acceptable range?

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Cartridge Mechanical Seal Replacement

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Safety Precautions

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Ensure safety measures are in place before opening any Viking pump liquid chamber

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Removal: Cartridge Mechanical Seal

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Insert brass or plastic bar through port opening between rotor teeth to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft using a spanner wrench

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Loosen two set screws in the face of the bearing housing and remove the bearing housing assembly from the bracket

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Remove the pair of half round rings under the inner spacer collar from the shaft (AK, AL, K, KK, L, LQ, LL, LS sizes only)

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Remove any flush or barrier fluid tubes connected to the seal gland

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Replace or turn centering clips to original position

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