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Viking

Viking Positive Displacement Pump AK4124B

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Viking Positive Displacement Pump AK4124B
Viking Positive Displacement Pump AK4124B

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PDF MANUAL

Manual for Viking Positive Displacement Pump AK4124B

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Viking Positive Displacement Pump AK4124B

Viking Positive Displacement Pump AK4124B

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Maintenance Plans for Viking Positive Displacement Pump Model AK4124B

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500 Hourly / 6 Monthly Pump Fittings Lubrication

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Preparation

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Ensure you have multi-purpose grease, NLGI # 2

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Verify compatibility of the grease with Viking's standard grease thickener types

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Refer to Engineering Service Bulletin ESB-515 for grease compatibility

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Lubrication Process

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Apply external lubrication to all fittings

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Was lubrication applied slowly with a hand gun?

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Post-Lubrication Check

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Is the grease compatible with the grease used by Viking?

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Component Mechanical Seal Replacement

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Safety Precautions

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Ensure all safety measures are in place before opening the pump chamber

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Removal of Component Mechanical Seal

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Insert brass or plastic bar through port opening to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft

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Loosen set screws in the face of the bearing housing and remove the bearing housing assembly

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Remove the pair of half round rings under the inner spacer collar from the shaft

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Loosen nuts and remove seal holder, seal seat and seal gasket(s)

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Loosen setscrews in mechanical seal rotary member

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Initial 100 Hours Reducer Lubricant Change

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Oil Type Selection

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Select the oil type based on temperature conditions

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Oil Quantity Verification

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Verify the oil quantity for each reducer size

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Lubricant Change Procedure

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Drain the old lubricant from the reducer

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Refill the reducer with the new lubricant to the proper level

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Post-Change Verification

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Is the oil level correct after refilling?

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Cartridge Mechanical Seal Replacement

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Safety Precautions

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Ensure all safety measures are in place before starting

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Removal: Cartridge Mechanical Seal

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Insert brass or plastic bar through port opening to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft

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Loosen set screws in the face of the bearing housing and remove the bearing housing assembly

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Remove the pair of half round rings under the inner spacer collar from the shaft

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Remove any flush or barrier fluid tubes connected to the seal gland

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Replace or turn centering clips to original position

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Pump Disassembly

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Safety Precautions

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Ensure pressure in the chamber is completely vented

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Lock out or make non-operational the driving means

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Obtain and understand the MSDS for the liquid handled by the pump

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Pump Disassembly Steps

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Mark head and casing before disassembly

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Remove nuts and capscrews from head

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Use jack bolts to back head away from casing

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Avoid damaging head gasket during removal

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Parts for Viking Positive Displacement Pump AK4124B

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Part Name
Part Number

Seal Installation Sleeves(AK-LL)

2-751-003-730

Seal Installation Sleeves(AK-LL)

2-751-003-730

Seal Installation Sleeves(AK-LL)

2-751-003-730

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