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Viking

Viking Positive Displacement Pump LQ4124B

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Viking Positive Displacement Pump LQ4124B
Viking Positive Displacement Pump LQ4124B

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PDF MANUAL

Manual for Viking Positive Displacement Pump LQ4124B

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Documents

Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

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Viking Positive Displacement Pump LQ4124B

Viking Positive Displacement Pump LQ4124B

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Maintenance Plans for Viking Positive Displacement Pump Model LQ4124B

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O-Pro Barrier Seal Replacement

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Safety Precautions

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Ensure the following safety measures are in place before starting

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Removal of O-Pro™ Barrier Seal

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Insert length of hardwood or brass through port opening to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft

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Loosen set screws in the face of the bearing housing and remove the bearing housing assembly

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Remove the pair of half round rings under the inner spacer collar from the shaft (K, KK, L, LQ, LL, and LS sizes only)

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Loosen the gland nuts securing the O-Pro™ Barrier and remove the T-bolts

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Thread the jack bolts into the tapped holes on the face of the O-Pro™ Barrier and remove it

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Internal Parts Check

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Examine Internal Parts

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Remove the head of the pump

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Examine parts for wear

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Is the idler bushing and idler pin showing moderate wear?

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Replacement and Safety

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Replace idler bushing and idler pin if moderate wear is detected

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Ensure idler does not slide off the idler pin during head removal

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Describe any personal injury or part damage if idler slides off

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Reference and Documentation

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Cartridge Mechanical Seal Replacement

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Safety Precautions

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Ensure safety measures are in place before opening any Viking pump liquid chamber

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Removal: Cartridge Mechanical Seal

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Insert brass or plastic bar through port opening between rotor teeth to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft using a spanner wrench

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Loosen two set screws in the face of the bearing housing and remove the bearing housing assembly from the bracket

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Remove the pair of half round rings under the inner spacer collar from the shaft (AK, AL, K, KK, L, LQ, LL, LS sizes only)

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Remove any flush or barrier fluid tubes connected to the seal gland

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Replace or turn centering clips to original position

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Component Mechanical Seal Replacement

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Safety Precautions

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Ensure all safety measures are in place before opening the pump chamber

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Removal of Component Mechanical Seal

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Insert brass or plastic bar through port opening to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft

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Loosen set screws in the face of the bearing housing and remove the bearing housing assembly

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Remove the pair of half round rings under the inner spacer collar from the shaft

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Loosen nuts and remove seal holder, seal seat and seal gasket(s)

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Loosen setscrews in mechanical seal rotary member

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Initial 100 Hours Reducer Lubricant Change

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Oil Type Selection

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Select the oil type based on temperature conditions

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Oil Quantity Verification

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Verify the oil quantity for each reducer size

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Lubricant Change Procedure

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Drain the old lubricant from the reducer

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Refill the reducer with the new lubricant

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Post-Change Verification

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Is the oil filled to the proper level?

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