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Viking

Viking Positive Displacement Pump K1124A

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Viking Positive Displacement Pump K1124A
Viking Positive Displacement Pump K1124A

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PDF MANUAL

Manual for Viking Positive Displacement Pump K1124A

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Viking Positive Displacement Pump K1124A

Viking Positive Displacement Pump K1124A

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Maintenance Plans for Viking Positive Displacement Pump Model K1124A

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Pressure Relief Valve Replacement

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Safety Precautions

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Ensure pressure in the chamber is completely vented through appropriate openings or connections.

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Lock out or make non-operational the driving means (motor, turbine, engine, etc.).

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Identify the liquid the pump has been handling and understand necessary safety precautions.

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Obtain and review the material safety data sheet (MSDS) for the liquid.

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Disassembly

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Mark valve and head before disassembly to ensure proper reassembly.

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Remove valve cap.

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Measure and record length of extension of adjusting screw.

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Packing Maintenance

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Initial Packing Adjustment

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Ensure initial packing adjustment is made carefully

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Is the packing gland over-tightened?

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Inspection and Adjustment

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Does the inspection reveal the need for packing gland adjustment?

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Does the inspection reveal the need for packing replacement?

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Contact Engineering Service

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Contact Viking Pump® representative for Engineering Service Bulletin ESB-521 regarding repacking pump

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Ongoing Maintenance

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Component Mechanical Seal Replacement

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Safety Precautions

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Ensure all safety measures are in place before opening the pump liquid chamber

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Removal of Component Mechanical Seal

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Insert brass or plastic bar through port opening to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft

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Loosen set screws in the face of the bearing housing and remove the bearing housing assembly

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Remove the pair of half round rings under the inner spacer collar from the shaft

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Loosen nuts and remove seal holder, seal seat and seal gasket(s)

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Loosen setscrews in mechanical seal rotary member

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2000 Hourly / 6 Monthly Reducer Lubricant Level Check

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Oil Type and Quantity Verification

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Verify the correct oil type based on temperature

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Verify the correct oil quantity for each reducer size

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Lubricant Level Check

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Check lubricant level for A Size reducer

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Check lubricant level for B Size reducer

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Check lubricant level for C Size reducer

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Post-Check Actions

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Is the lubricant level adequate for all reducer sizes?

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O-Pro Barrier Seal Replacement

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Safety Precautions

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Ensure all safety measures are in place before starting

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Removal of O-Pro Barrier Seal

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Insert hardwood or brass through port opening to keep shaft from turning

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Bend up tang of lockwasher and remove locknut and lockwasher from shaft

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Loosen set screws and remove bearing housing assembly

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Remove half round rings under inner spacer collar from shaft (K, KK, L, LQ, LL, and LS sizes only)

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Loosen gland nuts and remove T-bolts securing the O-Pro Barrier

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Thread jack bolts into tapped holes and remove O-Pro Barrier

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