Toyota Forklift 7FD35

Caution: Use proper safety precautions when jacking the vehicle. Never get under the forks or frame.

In the case of a wheel with a divided rim, do not loosen the rim bolts and nuts when loosening the hub nuts. When loosening the rim nuts or removing the rim bolts, be sure to completely remove the air before loosening.

Refer to service data for hub nut tightening torque and tire air pressure.

Tire air pressure is very high, so pay attention to rim deformation, cracks, etc. Never exceed proper air pressure.

Do not replace any tire without turning on the ignition switch before jacking up the vehicle. Upon completion of the tire replacement, return the ignition switch to the OFF position (SAS models).

Unload the vehicle and place it on level ground.

Set the parking brake and chock the wheels. Locate the jack-up point on the bottom surface of the frame in the rear of a front tire. Securely insert the jack there. Confirm that the jack is properly positioned.

Jack up to just prior to the wheels coming up off the ground and loosen the hub nuts.

Jack up until the wheels come off the ground. Completely remove the air pressure from the tire then remove the hub nuts and remove the wheel.

Park the vehicle on a flat ground. If the vehicle is inclined, the indicated level may be incorrect.

The oil level must be checked before starting the engine or at least 3 minutes after the engine is stopped.

Extract the oil level gauge and wipe it with clean cloth. Insert it again and check if the oil level is between the F and L levels.

If the oil level is below the L line, add oil to the F line.

Sign off on the engine oil inspection

3. Front wheel bearing: lubricant replacement, lubricate with MP grease

5. Transmission case: lubricant replacement, lubricate with Hypoid gear oil

6. Rear wheel bearing: lubricant replacement, lubricate with MP grease

2. Differential gear: lubricant replacement, lubricate with Hypoid gear oil

15. Propeller shaft: inspect and service, lubricate with MP grease

Note: In case of the hard operating condition, the service interval of 170 hours or 1 month may be recommendable.;

Warning: Only trained personnel should perform this procedure

Were only genuine Toyota parts used for replacement?

Were the recommended types of lubricants used?

Note: In case of hard operating conditions, a service interval of 170 hours or 1 month may be recommendable.

Sign off on the forklift components replacement

Warning: Wear protective glasses when working on the battery.

Battery electrolyte between the upper and lower levels (10 to 15 mm from the top of the plates)?

Is the electrolyte level below the lower level?

If the electrolyte level is below the lower level, remove the cap and add distilled water to the upper level through the water inlet port.

Sign off on the battery electrolyte check