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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Toyota Forklift FBCA30

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Maintenance Plans for Toyota Forklift Model FBCA30

Integrate maintenance plans directly into your work orders in MaintainX.

Oil Control Valve Inspection

Note:

- Carefully wash all parts and repair or replace any part found defective.

- It should be noted that although some parts can be disassembled, their component parts are not service parts so that the entire part must be replaced as an assembly.

1. Inspect the valve body:

(1) Valve body cracked or damaged.

(2) Scoring or wear caused by sliding of valve spools.

(3) Stepped wear in valve seats.

(4) Cracks, damage, or oil leak at elbows, caps, bolts, etc.

2. Inspect the valve spools:

Run this procedure

Chain Wheel Support Inspection

Inspect the following items, and replace if defective:

1. Chain wheel support inspection:

(1) Cracks or damage in chain wheel support.

(2) Damage in snap ring grooves.

2. Snap ring inspection:

(1) Excessive spread in snap ring.;

Run this procedure

Front Axle Inspection

Cracks or damage in axle shaft

Cracks or damage in front axle hub

Excessive clearance or abnormal wear in bearings

Deformation or damage in oil seal lips

Run this procedure

Front Brakes Inspection

(2FBCA20, 25, FBCA30 Series)

Important: Inspect each part and repair or replace as required.

1. Wheel cylinder:

(1) Check rust, wear or damage of the wheel cylinder insides and piston.

Cylinder & Piston Clearance: 0.025 ~ 0.126 mm (0.001" ~ 0.005")

(2) Wear, damage or deformation of piston cups

Caution: Replace cups with new one's when overhauling.

(3) Damaged or worn-out cylinder boots

(4) Damage or deformation of connecting rod

Run this procedure

Power Steering Adjustment

a. Screw into the power cylinder rear end the power cylinder piston rod by 40 mm (1.600") for all series, and the power cylinder end B by 37 mm (1.480") for 2FBCA15, 20, 25 series and by 40 mm (1.600") for FBCA30 series.

b. Screw the power cylinder end A into power cylinder by 37 mm (1.480") for 2FBCA15, 20, 25 series and by 45 mm (1.800") for FBCA30 series.

c. Set the steering wheel to lock to lock center position, rear axle straight ahead state, and install the power cylinder to the vehicle so that distance X will become:

- 140 mm (5.600") for 2FBCA15, 20, 25 series

- 142 mm (5.680") for FBCA30 series

Make the adjustment by varying the projection of the tie rod and A.

d. Connect the pitman arm and the power cylinder rear end to the drag link rod.

Note: Make the adjustment by varying the projection of the tie rods A and B, and such that both A and B will be screwed in by same amount.;

Run this procedure