Toyota Forklift 7FDK40

Warning: This lubrication procedure requires trained personnel with PPE!

Describe any issues found during the oil tank inspection

Choose the type of lubrication used for the oil tank

Describe any issues found during the engine crank case inspection

Choose the type of lubrication used for the engine crank case

Note: In case of the hard operating condition, the service interval of 170 hours or 1 month may be recommendable.

Warning: Set the ignition switch to the OFF position before starting the procedure.

Fuse box cover removed and clip taken off

Fuse removed using the fuse clip

Caution: Use the fuse having the same capacity as that of the installed one.

If the replaced fuse is blown again, ask a Toyota dealer for inspection.

Ask a Toyota dealer to replace the GLOW or ALT fuse, if necessary.

Sign off on the fuse replacement

Warning: Only trained personnel should perform this procedure

Did you use only genuine Toyota parts for replacement parts?

Did you use the recommended types of lubricants?

Note: In case of the hard operating condition, the service interval of 170 hours or 1 month may be recommendable.

Sign off on the forklift components replacement

Check the fork installation state, for cracks and bending.

Check for mast distortion, chain tension and oil leakage from cylinders and piping.

Operate the lift and tilt levers to check their operating state.

Is there anything unusual found?

If anything unusual is found, have the vehicle inspected at a Toyota dealer.

Sign off on the load handling system check

Warning: Perform the inspection after starting the engine.

Check the steering wheel play with the rear wheel set in the straight traveling direction.

See the service data section for the standard play of steering wheel.

Turn the steering wheel in the circumferential direction and also move it up and down to check there is no looseness.

Push the horn button to check if the horn sounds normally.

If any abnormality is found, ask a Toyota dealer for inspection.

Sign off on the steering wheel inspection