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KSB SE & Co. KGaA

KSB SE & Co. KGaA Standardised Chemical Pump MCPK040-25-200

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KSB SE & Co. KGaA Standardised Chemical Pump MCPK040-25-200
KSB SE & Co. KGaA Standardised Chemical Pump MCPK040-25-200

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PDF MANUAL

Manual for KSB SE & Co. KGaA Standardised Chemical Pump MCPK040-25-200

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Documents & Manuals

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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KSB SE & Co. KGaA Standardised Chemical Pump MCPK040-25-200

KSB SE & Co. KGaA Standardised Chemical Pump MCPK040-25-200

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Maintenance Plans for KSB SE & Co. KGaA Standardised Chemical Pump Model MCPK040-25-200

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15000 Hourly / 2 Yearly Grease-Lubricated Bearing Inspection

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Initial Inspection

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Check for unfavourable operating conditions

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Is early inspection required due to unfavourable conditions?

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Bearing Inspection and Maintenance

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Inspect bearings for wear and tear

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Clean bearings if required

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Relubricate bearings if required

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Grease Quality Check

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Is the grease quality as per DIN 51825 standards?

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Initial Motor Mounting

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Check applicability of steps 1 and 2 for spacer-type coupling

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Shift the motor to connect it to the pump via the coupling

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Fasten the motor to the baseplate

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Align pump and motor

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Connect the motor to the power supply

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Bearings Dismantling

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Observe and carry out notes and steps from Section 7.4.1 to Section 7.4.6

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Ensure the bearing bracket is kept in a clean and level assembly area

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Unscrew the hexagon socket head cap screw in the coupling hub

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Pull the coupling half off the pump shaft with a puller

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Remove key 940.02

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Undo screws 914.02 and remove drive-end bearing cover 360.02 and joint ring 400.02

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Undo screws 914.01 and remove pump-end bearing cover 360.01 and joint ring 400.01

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The Medium-Duty Bearing Assembly Dismantling

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Ensure all steps from Section 7.4.1 to Section 7.4.7 have been observed/carried out

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Drive shaft 210 with angular contact ball bearing 320.02 and inner ring of cylindrical roller bearing 322.01 out of the bearing bracket towards the drive end

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Remove disc 550.25 if grease lubrication is used

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Remove support disc 550.23 of angular contact ball bearing 320.02 from bearing bracket 330

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Remove cylindrical roller bearing 322.01 (roller cage) from bearing bracket 330

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Remove disc 550.24 if grease lubrication is used

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Bend open lockwasher 931.01 behind keywayed nut 920.21 on shaft 210

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Unscrew keywayed nut 920.21 (right-hand thread) and remove lockwasher 931.01

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Safety Precautions

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Suction Filter Inspection

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Pre-Inspection Safety

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Ensure the pump is turned off

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Verify that the system is depressurized

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Filter Inspection

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Record the differential pressure across the filter

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Is the differential pressure within acceptable limits?

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Filter Maintenance

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Was the filter cleaned?

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Is the filter free from visible contamination after cleaning?

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Parts for KSB SE & Co. KGaA Standardised Chemical Pump MCPK040-25-200

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Shaft

210

Impeller

230

Rolling Element Bearing (Set)

320.02

Radial Ball Bearing

321.01

Radial Ball Bearing (1)

321.02

Shaft

210

Impeller

230

Rolling Element Bearing (Set)

320.02

Radial Ball Bearing

321.01

Radial Ball Bearing (1)

321.02

Shaft

210

Impeller

230

Rolling Element Bearing (Set)

320.02

Radial Ball Bearing

321.01

Radial Ball Bearing (1)

321.02

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