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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Komatsu Excavator PC240NLC-6K
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Integrate maintenance plans directly into your work orders in MaintainX.
Control Pump Circuit Oil Pressure Adjustment
Warning: This procedure requires trained personnel with PPE!
Locknut (2) loosened
Direction of adjustment screw (3) turn
Enter the new pressure reading in MPa
Locknut tightened to 63.7 ± 9.8 Nm
Pressure checked after adjustment
Sign off on the oil pressure adjustment
TVC Valve Adjustment
If the load becomes larger, the engine speed will drop. Or if the engine speed remains normal, the work equipment speed will drop. In such cases, if the pump discharge pressure and LS differential pressure are normal, adjust the TVC valve as follows.
There are two sets, so adjust both the front and rear to the same angle.
1. Loosen locknut (3), and if the speed is slow, turn screw (4) to the left; if the engine speed drops, turn the screw to the right. If the screw is ·turned to the left, the pump absorption torque will be increased, and if it is turned to the right, the pump absorption torque will be reduced.
There is also a connection with the angle, so see Note below. The adjustment range for the screw is a maximum of 90° to both the left and right.
2. After completing the adjustment, tighten the locknut.
~ Locknut : 29.4 ± 4.9 Nm (3.0 ± 0.5 kgm)
Note: The screw is an eccentric cam, so if it is turned from position (a) in the graph, the stroke of the servo piston will move as shown in the graph. If it is turned one full turn, it will return to the original position, but the screw will become looser, so there will be play in the screw.
Therefore, turn the screw a maximum of 90° to the left and right from the position (a) set when the machine was shipped.;
Track Shoe Tension Test
Raise the track frame using the arm and boom, and measure the clearance between the bottom of the track frame and the top of the track shoe.
Clearance measurement
Measurement position
Is the clearance within the acceptable range (303 ± 20 mm)?
Sign off on the track shoe tension test
Hydraulic Cylinder Check
PC240, 240LC, 240NLC-6 models
- Check item: Clearance between piston rod and bushing (Boom)
Standart Clearance: 0.084 – 0.347
Clearance limit: 0.447
Remedy: Replace bushing
- Check item: Clearance between piston rod and bushing (Arm)
Standart Clearance: 0.083 – 0.347
Clearance limit: 0.447
Remedy: Replace bushing
Track Shoe Tension Adjustment
If the track shoe tension is not within the standard value, adjust as follows.
1. When the tension is too high:
Loosen plug (1) gradually, and release the grease. A There is danger that the plug may fly out under the high internal pressure of the grease, so never loosen plug (1) more than 1 turn. * If the grease does not come out easily, move the machine backwards or forwards slowly.
2. If track is too loose: Pump in grease through grease fitting (2). If the grease cannot be pumped in easily, move the machine backwards and forwards slowly.;
Access the parts list for your equipment in MaintainX.
Sleeve Nut, For Elbow
07221 - 20210
Sleeve Nut, For Elbow
07221 - 20315
Sleeve Nut, For Elbow
07221 - 20422
Plug, For Elbow
07222 - 00210
Plug, For Elbow
07222 - 00315
Sleeve Nut, For Elbow
07221 - 20210
Sleeve Nut, For Elbow
07221 - 20315
Sleeve Nut, For Elbow
07221 - 20422
Plug, For Elbow
07222 - 00210
Plug, For Elbow
07222 - 00315
Sleeve Nut, For Elbow
07221 - 20210
Sleeve Nut, For Elbow
07221 - 20315
Sleeve Nut, For Elbow
07221 - 20422
Plug, For Elbow
07222 - 00210
Plug, For Elbow
07222 - 00315
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