The JCB Telescopic Handler 516-42 is a versatile and robust piece of industrial equipment designed for lifting and moving materials in various applications. Known for its reliability and performance, this model excels in construction and agricultural settings, making it an essential asset for efficient operations.

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Manual for JCB Telescopic Handler 516-42

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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more

Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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JCB Telescopic Handler 516-42

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Maintenance Plans for JCB Telescopic Handler Model 516-42

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Crankcase Ventilation Filter Replacement

The filter element must be changed at the recommended maintenance interval. Refer to (PIL 78-24).

1. Make the machine safe. Refer to (PIL 01-03).

2. Get access to the engine. Refer to (PIL 06-06).

3. Rotate the filter cover anti-clockwise and remove.

4. Lift out the filter element and discard it.

5. Clean the inside of the filter housing. Remove all oil and sludge contamination.

6. Make sure that the oil drain in the bottom of the filter housing is not blocked with sludge.

7. Install a new filter element. Make sure that the correct type of filter element is installed.

8. Align the arrows on both parts to install the filter cover.;

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Drive Belt Check

Make the machine safe. Refer to: PIL 01-03.

Engine stopped and cooled down?

Upload a photo of the drive belt

Drive belt has cracks or is frayed or has pieces of material missing?

Drive belt renewed?

Sign off on the drive belt check

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Drive Belt Replacement

Warning: Make the machine safe before starting the procedure. Refer to (PIL 01-03).

Stop the engine and let it cool down.

Used a socket of the specified size to locate on to the hexagon spigot nut

Rotated the tensioner against the spring force in the direction shown without using excessive force

Kept holding the tensioner against the spring force and lifted the belt off the drive tensioner pulley

Slowly released the spring force by rotating the tensioner unit in the opposite direction

The installation procedure is the opposite of the removal procedure.

Checked that the tensioner roller and the fan pulley rotate smoothly and that there is no play in the bearings before installing the new belt

Sign off on the drive belt replacement

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Tensioner Replacement

Before Removal:

1. Make the machine safe. Refer to (PIL 01-03).

2. Make sure that the engine is safe to work on. If the engine has been running, let it cool before you start the service work.

3. Get access to the engine.

4. Remove the drive belt, refer to (PIL 15-18).

Remove:

The drive belt tensioner is a non-serviceable item. If the drive belt tensioner or the idler wheel is faulty or damaged it must be renewed as a complete assembly.

1. To remove the tensioner assembly, remove the bolts and lift the tensioner pulley from the cylinder block.

Install:

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Oil Level Check

Warning: Failure to replace the oil and filter at the recommended interval could cause serious engine failure.

Machine made safe as per PIL 01-03

Access to the engine obtained

Oil level is between the two marks on the dipstick

Is it necessary to add oil?

If necessary, add recommended oil through one of the filler points.

Sign off on the oil level check

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