JCB Telescopic Handler 516-42

The filter element must be changed at the recommended maintenance interval. Refer to (PIL 78-24).

1. Make the machine safe. Refer to (PIL 01-03).

2. Get access to the engine. Refer to (PIL 06-06).

3. Rotate the filter cover anti-clockwise and remove.

4. Lift out the filter element and discard it.

5. Clean the inside of the filter housing. Remove all oil and sludge contamination.

6. Make sure that the oil drain in the bottom of the filter housing is not blocked with sludge.

7. Install a new filter element. Make sure that the correct type of filter element is installed.

8. Align the arrows on both parts to install the filter cover.;

Drain the oil when the engine is warm as contaminants held in suspension will then be drained with the oil.

CAUTION! Oil will gush from the hole when the drain plug is removed. Keep to one side when you remove the plug.

1. Place a container of suitable size beneath the drain plug.

2. Remove the oil sump drain plug and 'O' ring. Let the oil drain out, then clean and install the drain plug with a new 'O' ring. Tighten the plug to the correct torque value.

3. Loosen and remove the filter housing drain plug. Let the oil fully drain. Install the plug. Tighten the plug to the correct torque value.

4. Unscrew the filter canister, use special tool if necessary.

Special Tool: Oil Filter Removal Tool (Qty.: 1)

5. Clean the seal face of the filter head.

6. Smear the seal on the new filter canister with clean engine oil.

Do not attempt to wash or clean the elements, they must only be renewed.

A new inner element must be installed at least every other time the outer element is changed. As a reminder, mark the inner element with marker pen each time the outer element is changed.

1. Make the machine safe. Refer to (PIL 01-03).

3. Depress the clips and lift off the cover.

4. Remove the outer element. Take care not to tap or knock the element.

5. If the inner element is to be changed, lift up pulls and remove the inner element.

Warning: Make the machine safe before starting the procedure. Refer to (PIL 01-03).

Stop the engine and let it cool down.

Used a socket of the specified size to locate on to the hexagon spigot nut

Rotated the tensioner against the spring force in the direction shown without using excessive force

Kept holding the tensioner against the spring force and lifted the belt off the drive tensioner pulley

Slowly released the spring force by rotating the tensioner unit in the opposite direction

The installation procedure is the opposite of the removal procedure.

Checked that the tensioner roller and the fan pulley rotate smoothly and that there is no play in the bearings before installing the new belt

Sign off on the drive belt replacement

Warning: Failure to replace the oil and filter at the recommended interval could cause serious engine failure.

Machine made safe as per PIL 01-03

Oil level is between the two marks on the dipstick

If necessary, add recommended oil through one of the filler points.

Sign off on the oil level check