JCB Telescopic Handler 506-36

At the recommended service interval, visually inspect the drive belt for damage.

1. Make the machine safe. Refer to: PIL 01-03.

2. Stop the engine and let it cool down.

3. Renew the drive belt if it has cracks or if it is frayed or has pieces of material missing.;

Warning: Failure to replace the oil and filter at the recommended interval could cause serious engine failure.

Machine made safe as per PIL 01-03

Oil level is between the two marks on the dipstick

If necessary, add recommended oil through one of the filler points.

Sign off on the oil level check

Do not attempt to wash or clean the elements, they must only be renewed.

A new inner element must be installed at least every other time the outer element is changed. As a reminder, mark the inner element with marker pen each time the outer element is changed.

1. Make the machine safe. Refer to (PIL 01-03).

3. Depress the clips and lift off the cover.

4. Remove the outer element. Take care not to tap or knock the element.

5. If the inner element is to be changed, lift up pulls and remove the inner element.

1. Make the machine safe. Refer to (PIL 01-03).

2. Make sure that the engine is safe to work on. If the engine has been running, let it cool before you start the service work.

4. Remove the drive belt, refer to (PIL 15-18).

The drive belt tensioner is a non-serviceable item. If the drive belt tensioner or the idler wheel is faulty or damaged it must be renewed as a complete assembly.

1. To remove the tensioner assembly, remove the bolts and lift the tensioner pulley from the cylinder block.

Drain the oil when the engine is warm as contaminants held in suspension will then be drained with the oil.

CAUTION! Oil will gush from the hole when the drain plug is removed. Keep to one side when you remove the plug.

1. Place a container of suitable size beneath the drain plug.

2. Remove the oil sump drain plug and 'O' ring. Let the oil drain out, then clean and install the drain plug with a new 'O' ring. Tighten the plug to the correct torque value.

3. Loosen and remove the filter housing drain plug. Let the oil fully drain. Install the plug. Tighten the plug to the correct torque value.

4. Unscrew the filter canister, use special tool if necessary.

Special Tool: Oil Filter Removal Tool (Qty.: 1)

5. Clean the seal face of the filter head.

6. Smear the seal on the new filter canister with clean engine oil.