Genie Articulated Boom Lift Z6034

- Inspect and Adjust the Boom Extend/Retract Cables

Genie specifications require that this procedure be performed quarterly for the first year of ownership or after the boom extend or retract cables have been replaced

After the first year this quarterly inspection is not required. Refer to the Annual Inspection procedure appropriate for your machine

Manufacturers specifications require that this procedure be performed by personnel that are competent in cable / wire rope inspection

Note: Additional or more frequent inspections may be required due to the following:

• exposed to hostile or corrosive environmental conditions

- Inspect/drain Oil, fuel and coolant systems - check for leaks Fuel system filter/water separator

- Clean Air filter discharge valve

- Check / clean the oil cooler and cooling fins - Deutz D2011 and D436 Models

- Replace Engine oil and filter

- Check/adjust Valve clearance - Test/add Engine coolant

- Test the Drive Speed - Raised or Extended Position, ALC1000 Models

Proper drive function is essential to safe machine operation. The drive function should respond quickly and smoothly to operator control

Drive performance should also be free of hesitation, jerking and unusual noise over the entire proportionally controlled speed range

Note: Perform this procedure with the machine on a firm, level surface that is free of obstructions

This maintenance procedure applies to the following models: S-100, S-105, S-120, S-125, SX-105 XC, SX-125 XC, SX-135 XC, S-100HD, S-120HD, SX-150, SX-180, 2-80/60, Z-135/70 and ZX-135/70

S-100, S-105, S-120, S-125, SX-105 XC, SX-125 XC, SX-135 XC, S-100HD and S-120HD

1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart

2. Raise the boom to a horizontal position

3. Extend the primary boom until the envelope alarm and LED are activated

- Inspect the Electrical Wiring

Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry

1. Inspect the following areas for burnt, chafed, corroded pinched and loose wires:

Note: Inspection areas will vary by model

- Test the Safety Envelope Limit Switches, Z-135/70, ZX-135/70, SX-105 XC, SX-125 XC, SX-135 XC, SX-150 and SX-180 Models

Testing the machine envelope safety limit switches is critical to safe machine operation. If the boom is allowed to operate when a safety switch is not functioning correctly, the machine stability could be compromised and may tip over

Note: Perform this procedure with the boom in the stowed position

Note: Perform this procedure with the axles extended

Note: Two people will be required to perform this procedure

Note: Use the following chart to identify the description of each LCD screen control button used in this procedure

Z-135/70 and ZX-135/70 Models:

Secondary Boom #1 Retracted Safety Limit Switch, LSS1RS

1. Working at the platform end of the turntable, support and secure the lower turntable riser end cover to a suitable lifting device