Genie Articulated Boom Lift ALC1000

Warning: This procedure requires trained personnel with PPE!

Start the engine from the platform controls and extend the axles

Replace any wear pad if it is less than specification. If a wear pad is not less than specification, shim as necessary to obtain minimum clearance and no drag

Extend and retract the axles through the entire range of motion to check for tight spots that may cause binding or scraping of the axle tubes

Note: Always maintain squareness between the outer and inner axle tubes

Measure extendable axle wear pad

Sign off on the axle inspection

Check / clean the oil cooler and cooling fins - Deutz D2011 and D436 Models

Replace Fuel filter / separator

Warning: This procedure requires trained personnel. Ensure no load sense system faults exist prior to performing this procedure.

All weight, tools, accessories and equipment removed from the platform?

Key switch turned to ground control and red Emergency Stop button in the on position at both ground and platform controls?

Engine started from the ground controls?

Test weight equal to 340.2 kg placed on to the center of the platform floor using a suitable lifting device?

Amber restricted range of motion LED at the platform controls on and the engine running?

Additional test weight equal to 227.2 to 231.3 kg placed on to the center of the platform floor using a suitable lifting device? Total weight in the platform equals 567.4 to 571.5 kg?

Alarm sounded and the engine turned off? The platform overload indicator light on at both the ground and platform controls?

All test weights removed from the platform using a suitable lifting device?

This maintenance procedure applies to the following models: S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-80/60, Z-135/70 and ZX-135/70

Perform this procedure with the machine on a firm, level surface with the axles extended

Perform this procedure with all weight, tools, equipment and personnel removed from the platform

If any boom safety limit switches are faulty, the primary boom will only retract and not lower

Turn the key switch to the ground control and pull out the red Emergency Stop button to the on position. Start the engine

Fully raise the secondary boom then extend it approximately 4 ft / 1.2 m

Raise the primary boom approximately 15° then extend it approximately 4 ft / 1.2 m

Turn the key switch to the off position to turn off the engine. Turn the key switch back to ground controls

If this procedure is performed with the main key switch in the off position an active latched safety fault will be set and will have to be cleared

- Test the Engine Idle Select Operation - Engine Models

Low idle (turtle symbol) allows the operator to control individual boom functions. Drive functions will operate at low idle on most models, but at reduced performance

High idle (rabbit symbol) should be used for normal machine operation

S-80 XC, S-85 XC, S-100, S-105, S-120, S-125, S-100HD, S-120HD, SX-105 XC, SX-125 XC, SX-135 XC, SX-150, SX-180, Z-80/60, Z-135/70 and 2x-135/70 Models:

1. Turn the key switch to ground controls

2. Pull out the red Emergency Stop button to the on position at both the ground and platform controls

3. Start the engine from the ground controls

4. Push and release the rpm select button until high rpm is selected (rabbit symbol)

• Result: The engine should change to high idle