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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Find all the essential guides in one place.
Tensioning Guide
Belt-diagram
C-120 pulleys
+ 13 more
Pre-built workflows to keep your asset running smoothly.
Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
+ 29 more
Integrate maintenance plans directly into your work orders.
Motion Industries
Applied Industrial Technologies
Electrical Brothers
+ 5 more
Access the parts list for your equipment in MaintainX.
Drive Motor
B2 Rollers
Tensioning System
+ 40 more
Genie Articulated Boom Lift S-45 HF
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Integrate maintenance plans directly into your work orders in MaintainX.
3 Monthly Secondary Boom Angle Sensor Test
Warning: This procedure requires trained personnel with PPE!
A properly functioning secondary boom angle sensor is essential to safe machine operation.
The ECM at the ground controls (TCON) monitors the position and angle of the secondary boom using the signal from the secondary boom angle sensor.
The secondary boom angle sensor signal is used to control the ramping of the secondary boom.
Note:The turntable level sensor must be tested before starting this procedure.
Note: A digital level will be required to perform this procedure.
Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses.
Note: A properly calibrated digital level is essential to proper machine calibration. Refer to the manufactures calibration information.
Note: Use the following chart to identify the description of each LCD screen control button used in this procedure.
3 Monthly Safety Envelope Limit Switches And Angle Sensor Check
- Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X
Testing the safety envelope system regularly is essential to safe machine operation. Continued use of an improperly operating safety envelope could result in the system not restricting the range of motion. Machine stability could be compromised resulting in the machine tipping over
Note: Perform this procedure with the machine on a firm, level surface with all weight, tools and equipment removed from the platform
Note: Start this procedure with the boom fully retracted and in the stowed position
Ground controls:
1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position
2. Start the engine from the ground controls
3. Turn and hold the function enable switch to the restricted maximum platform capacity and raise the primary boom until it is fully elevated
4. Extend the primary boom until it is fully extended
50 Hourly Perkins Engine Maintanance
Clean Air filter discharge valve
Check for leaks Oil, fuel and coolant systems
Inspect/adjust/replace Alternator belt
Check/Add Coolant level
Check Oil level
DrainFuel system filter/water separator
Check/Drain Engine air precleaner
Check Battery electrolyte level
Test/Add Cooling system supplement additive
1 Yearly Platform Overload System Test
- Test the Platform Overload System - All Models (if equipped), Except ALC1000, S-60HC, S-80XC, S-85XC and Z-45XC Models
Genie specifications require that this procedure be performed annually OR when the machine fails to lift the maximum rated load
Testing the platform overload system regularly is essential to safe machine operation. Continued use of an improperly operating platform overload system could result in the system not sensing an overloaded platform condition. Machine stability could be compromised resulting in the machine tipping over
This maintenance procedure applies to the following models: S-40, S-45, S-60, S-65, S-80, S-85, Z-45/25 (J), Z-51/30J, Z-30/20N (RJ), Z-34/22, Z-34/22 (N), Z-34/22 IC, Z-40/23N (RJ), Z-45/25 (J) DC, 2-45/25 (J) Bi-Energy, Z-60 DC/FE, Z-62/40 and models equipped with the 340 kg capacity option
Note: Perform this procedure with the boom fully retracted and in the stowed position and with the machine on a firm, level surface
1. Remove all weight, tools, accessories and equipment from the platform
Note: Failure to remove all weight, tools and accessories from the platform will result in an inaccurate test
2 Engine Models: Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Start the engine from the ground controls and level the platform. Do not turn the engine off
DC Models: Turn the key switch to ground controls and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Level the platform
100 Hourly GM 3.0L Engine Maintanance
Check coolant level
Check oil level
Check oil, fuel, and coolant systems for leaks
Drain/clean LPG vaporizer
Clean/replace air cleaner element
Replace engine oil and filter
Replace fuel filter
Replace air filter
Replace distributor cap
Access the parts list for your equipment in MaintainX.
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
Digital Level Kit
58351
Digital Protractor
58377
O-ring Field Service Kit
49612
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