Genie Articulated Boom Lift S-45 HF

Warning: This procedure requires trained personnel with PPE!

A properly functioning secondary boom angle sensor is essential to safe machine operation.

The ECM at the ground controls (TCON) monitors the position and angle of the secondary boom using the signal from the secondary boom angle sensor.

The secondary boom angle sensor signal is used to control the ramping of the secondary boom.

Note:The turntable level sensor must be tested before starting this procedure.

Note: A digital level will be required to perform this procedure.

Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses.

Note: A properly calibrated digital level is essential to proper machine calibration. Refer to the manufactures calibration information.

Note: Use the following chart to identify the description of each LCD screen control button used in this procedure.

- Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X

Testing the safety envelope system regularly is essential to safe machine operation. Continued use of an improperly operating safety envelope could result in the system not restricting the range of motion. Machine stability could be compromised resulting in the machine tipping over

Note: Perform this procedure with the machine on a firm, level surface with all weight, tools and equipment removed from the platform

Note: Start this procedure with the boom fully retracted and in the stowed position

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position

2. Start the engine from the ground controls

3. Turn and hold the function enable switch to the restricted maximum platform capacity and raise the primary boom until it is fully elevated

4. Extend the primary boom until it is fully extended

Clean Air filter discharge valve

Check for leaks Oil, fuel and coolant systems

Inspect/adjust/replace Alternator belt

DrainFuel system filter/water separator

Check/Drain Engine air precleaner

Check Battery electrolyte level

Test/Add Cooling system supplement additive

- Test the Platform Overload System - All Models (if equipped), Except ALC1000, S-60HC, S-80XC, S-85XC and Z-45XC Models

Genie specifications require that this procedure be performed annually OR when the machine fails to lift the maximum rated load

Testing the platform overload system regularly is essential to safe machine operation. Continued use of an improperly operating platform overload system could result in the system not sensing an overloaded platform condition. Machine stability could be compromised resulting in the machine tipping over

This maintenance procedure applies to the following models: S-40, S-45, S-60, S-65, S-80, S-85, Z-45/25 (J), Z-51/30J, Z-30/20N (RJ), Z-34/22, Z-34/22 (N), Z-34/22 IC, Z-40/23N (RJ), Z-45/25 (J) DC, 2-45/25 (J) Bi-Energy, Z-60 DC/FE, Z-62/40 and models equipped with the 340 kg capacity option

Note: Perform this procedure with the boom fully retracted and in the stowed position and with the machine on a firm, level surface

1. Remove all weight, tools, accessories and equipment from the platform

Note: Failure to remove all weight, tools and accessories from the platform will result in an inaccurate test

2 Engine Models: Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Start the engine from the ground controls and level the platform. Do not turn the engine off

DC Models: Turn the key switch to ground controls and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Level the platform

Check oil, fuel, and coolant systems for leaks

Clean/replace air cleaner element