Genie Genie Articulated Boom Lift S-45 XC S-45 XC

- Test the Platform Load Sense System - S-60 HC

Genie specifications require that this procedure be performed annually OR when the machine fails to lift the maximum rated load

Testing the platform overload system regularly is essential to safe machine operation. Continued use of an improperly operating platform overload system could result in the system not sensing an overloaded platform condition. Machine stability could be compromised resulting in the machine tipping over

Note: Be sure that no load sense system faults exist prior to performing this procedure

Note: On a properly functioning machine, the LEDs on both control modules, located next to the ground control box, should be off

1. Remove all weight, tools, accessories and equipment from the platform

Note: Failure to remove all weight, tools and accessories from the platform will result in an inaccurate test

2. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls

3. Start the engine from the ground controls

- Check the Safety Envelope Limit Switches and Angle Sensor - S-60X, S-60XC and S-80X

Testing the safety envelope system regularly is essential to safe machine operation. Continued use of an improperly operating safety envelope could result in the system not restricting the range of motion. Machine stability could be compromised resulting in the machine tipping over

Note: Perform this procedure with the machine on a firm, level surface with all weight, tools and equipment removed from the platform

Note: Start this procedure with the boom fully retracted and in the stowed position

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position

2. Start the engine from the ground controls

3. Turn and hold the function enable switch to the restricted maximum platform capacity and raise the primary boom until it is fully elevated

4. Extend the primary boom until it is fully extended

- Test the Recovery System - ALC-600 Models

A properly functioning recovery system is essential to safe machine operation. The Recovery mode allows the platform to be lowered in the event the operator in the platform is unable to lower the platform using the platform controls, system failure or emergency situations

This maintenance procedure applies to the following models: S-80 XC and S-85 XC

Note: Perform this procedure with all weight, tools, equipment and personnel removed from the platform

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position

2. Start the engine and raise the primary boom to the horizontal position and extend it approximately 4 ft / 1.2 m

3. Push in the red Emergency Stop button to the off position to turn the engine off and pull it back out to the on position

4. Press the function enable button and activate the recovery switch

• Result: The auxiliary power unit will turn on and the boom will begin the following recovery sequence

- Check for leaks, damage or deterioration Oil, coolant, fuel, exhaust and vacuum hoses

- Check for chafing or damage Electrical wiring

- Clean/Adjust/Replace Spark plugs

- Tighten/Replace Loose or missing fasteners

- Test the Platform Overload System - All Models (if equipped), Except ALC1000, S-60HC, S-80XC, S-85XC and Z-45XC Models

Genie specifications require that this procedure be performed annually OR when the machine fails to lift the maximum rated load

Testing the platform overload system regularly is essential to safe machine operation. Continued use of an improperly operating platform overload system could result in the system not sensing an overloaded platform condition. Machine stability could be compromised resulting in the machine tipping over

This maintenance procedure applies to the following models: S-40, S-45, S-60, S-65, S-80, S-85, Z-45/25 (J), Z-51/30J, Z-30/20N (RJ), Z-34/22, Z-34/22 (N), Z-34/22 IC, Z-40/23N (RJ), Z-45/25 (J) DC, 2-45/25 (J) Bi-Energy, Z-60 DC/FE, Z-62/40 and models equipped with the 340 kg capacity option

Note: Perform this procedure with the boom fully retracted and in the stowed position and with the machine on a firm, level surface

1. Remove all weight, tools, accessories and equipment from the platform

Note: Failure to remove all weight, tools and accessories from the platform will result in an inaccurate test

2 Engine Models: Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Start the engine from the ground controls and level the platform. Do not turn the engine off

DC Models: Turn the key switch to ground controls and pull out the red Emergency Stop button to the on position at both the ground and platform controls. Level the platform