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Flowserve

Flowserve Pump MK3 HSI 3×1.5-8

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Flowserve Pump MK3 HSI 3×1.5-8
Flowserve Pump MK3 HSI 3×1.5-8

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PDF MANUAL

Manual for Flowserve Pump MK3 HSI 3×1.5-8

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Flowserve Pump MK3 HSI 3×1.5-8

Flowserve Pump MK3 HSI 3×1.5-8

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Maintenance Plans for Flowserve Pump Model MK3 HSI 3×1.5-8

Integrate maintenance plans directly into your work orders in MaintainX.

3 Monthly Bearing Re-Lubrication

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Pre-Lubrication Checks

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Is the bearing housing operating temperature between 71-80°C (160-175°F)?

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Is the external housing temperature below 94°C (200°F)?

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Is the bearing temperature below 105°C (220°F)?

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Preparation for Relubrication

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Stop the pump and lock the motor.

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Remove the coupling guard.

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Relubrication Process

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Remove the pipe plug from the inboard bearing location.

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3 Monthly Pump Shaft Rotation

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2.4 Storage

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Store the pump in a clean, dry location away from vibration.

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Leave flange covers in place to keep dirt and other foreign material out of pump casing.

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Turn the pump shaft at regular intervals to prevent brinelling of the bearings and the seal faces, if fitted, from sticking.

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Is the pump stored for more than 6 months?

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Ensure protection of the pump after unpacking.

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Has oil been added to the bearing housing?

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Are inhibitor oils and greases used if units are idle for extended periods after addition of lubricants?

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Rotate the pump shaft approximately 10 revolutions every three months.

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6 Weekly Bearing Re-Lubrication

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Pre-Lubrication Checks

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Record the current bearing housing operating temperature

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Is the bearing housing operating temperature within the acceptable range?

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Is the external housing temperature below 94°C (200°F)?

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Preparation for Relubrication

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Stop the pump and lock the motor

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Remove the coupling guard

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Relubrication Process

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Remove the pipe plug from both bearing locations

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Packing Gland Adjustment

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6.1 Maintenance schedule

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Ensure visible leakage and concentric alignment of the gland follower

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Is there leakage from the packing gland when starting the pump?

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Is the packing too loose causing air to suck in?

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Allow leakage to flow freely after the pump is primed

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Gradually and evenly tighten packing gland nuts until leakage is reduced to a trickle

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Is the leakage reduced to a trickle without shutting off completely?

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Enter the pressure introduced into tap 5 for packing lubrication (kPa)

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Record the flow rate of drops per minute for clean fluid

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Pump Overhaul Inspection

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6.8 Examination of parts

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Ensure all parts are thoroughly cleaned and inspected

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Use new bearings, O-rings, gaskets, and lip seals

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Replace any parts showing wear or corrosion with new genuine Flowserve parts

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Check shaft runout (should be 0.025 mm or less)

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Is radial deflection within acceptable limits (0.05 mm or less)?

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Measure axial shaft movement (endplay) on Durco pump (should be 0.03 mm or less)

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Check seal chamber face squareness run-out (should be less than 0.08 mm)

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Check seal chamber register concentricity (should be less than 0.13 mm)

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