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Flowserve

Flowserve Pump 6-MFV-12

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Flowserve Pump 6-MFV-12
Flowserve Pump 6-MFV-12

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Flowserve Pump 6-MFV-12

Flowserve Pump 6-MFV-12

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Maintenance Plans for Flowserve Pump Model 6-MFV-12

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Bearing Maintenance

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6.7.3 Bearing installation and removal

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Ensure proper fit is maintained during bearing installation

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Was a pulling device used to remove bearings from the shaft?

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Support the bearing cone with a split ring and press out the shaft using an arbor press, if applicable

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Select the method used for mounting a bearing on the pump shaft

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Heat the bearing to a uniform temperature

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Quickly mount the heated bearing on the shaft

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Apply force using an arbor press if the alternate method is used

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Ensure the cone is never cocked when forcing a bearing onto a shaft

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Pump Temperature Check

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Normal Vibration Levels, Alarm and Trip

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Measure the vibration velocity of the motor (unfiltered, r.m.s.)

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Is the vibration velocity within the normal range for the motor's power rating?

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Calculate and record the alarm value (N × 1.25) for the motor's vibration velocity.

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Calculate and record the trip value (N × 2.0) for the motor's vibration velocity.

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Pump and Motor Bearings Temperature

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Record the bearing temperature (t).

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Record the ambient temperature (ta).

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Estimate and record the likely maximum ambient temperature (tb).

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Gland Packing Inspection

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Initial Inspection

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Is there visible leakage from the gland?

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Ensure gland nuts are finger-tight only.

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Leakage and Temperature Check

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Is leakage taking place soon after the stuffing box is pressurized?

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Is the gland adjusted evenly for visible leakage and concentric alignment?

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Is there any sign of overheating?

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Overheating Procedure

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If overheating occurs, was the pump stopped and allowed to cool?

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6 Monthly Pump Periodic Inspection

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6.1.2 Periodic inspection (semi-annual)

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Check the stuffing box

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Clean and oil the gland studs and nuts

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Replace the packing if necessary

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Enter the pump running hours from records

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Should the bearings be inspected and re-lubricated based on hourly usage?

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Is the time since last cleaning and lubrication change less than one year?

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Check foundation bolts

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Does the bearing lubricant require changing based on hourly usage?

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Initial Pump Bearing Lubrication

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Pump Lubricants

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Determine the mode of lubrication of the pump set

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Verify pre-greased components

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Bearings – Grease Lubricated

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Check the bearing frame cavities for grease and add grease as necessary

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Remove the grease fittings or pipe plug closest to the cover after start-up to allow excess grease to flow out

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Monitor the bearing temperatures until they return to normal

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Investigate any marked increase in bearing temperature after normal operation

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Recommended Grease Lubricants

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