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Caterpillar Off-Highway Truck 775B

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Caterpillar Off-Highway Truck 775B
Caterpillar Off-Highway Truck 775B

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PDF MANUAL

Manual for Caterpillar Off-Highway Truck 775B

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Work Orders

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Procedures

Procedures

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Parts

Parts

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Caterpillar Off-Highway Truck 775B

Caterpillar Off-Highway Truck 775B

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Maintenance Plans for Caterpillar Off-Highway Truck Model 775B

Integrate maintenance plans directly into your work orders in MaintainX.

Off-Highway Truck Walk-Around Inspection

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Warning: This inspection requires trained personnel with PPE!

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Batteries

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Air Filter Restriction Indicator

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Coolant Level

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Engine Oil Level

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Belts

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Steering Oil Level

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Check Fuel Level and Drain Moisture

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Suspension Cylinder Height

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500 Hourly Off-Highway Truck Oil Sampling

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Warning: This procedure requires trained personnel with PPE!

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Steering Oil sampling

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Differential/Final Drive Oil sampling

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Transmission Oil sampling

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The transmission oil sample valve is located on the left side of the transmission in a manifold with the transmission lube oil pressure tap.

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Hoist, Torque Converter and Brake Cooling Oil sampling

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The torque converter, hoist and brake cooling oil sample valve is located on the torque converter in the torque converter outlet manifold.

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Sign off on the oil sampling

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Engine Air Intake System Components Maintenance

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Engine air intake system components:

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1. Precleaner bowls

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2. Air service indicator

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3. Primary element

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4. Secondary element

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Precleaner bowls emptied when dirt reaches the full mark

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Air filter elements serviced when the yellow piston in the air service indicator moves into the red zone

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Two filter elements are installed in the filter housings. The large element is the primary element and the small element is the secondary element.

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Primary element cleaned a maximum of six times

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3000 Hourly / 2 Yearly Off-Highway Truck Maintenance

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The following list identifies the items that must be serviced every 3000 Hours or Two Years.

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- Cooling system: Change coolant and clean radiator fins

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a. Change cooling

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1. Radiator relief valve

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2. Radiator drain valve

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3. Oil coolers

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4. Air compressor

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Remove the radiator cap slowly to relieve pressure. Inspect the radiator cap gasket. Clean or replace the cooling system relief valve (1).

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Drain the coolant with the radiator drain valve (2)

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250 Hourly / 1 Monthly Off-Highway Truck Maintenance

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The following items must be serviced every 250 Hours or Monthly.

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- Engine oil and filters: Change

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- Engine valve lash: Adjust on new or rebuilt engines only

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- Cooling system conditioner: Change element

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- Batteries: Check

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- Air conditioner: Test and adjust belt

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- Fan drive bearing and belt tightener: Lubricate

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- Alternator and fan belts: Test and adjust

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- Air dryer: Check desiccant

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Parts for Caterpillar Off-Highway Truck 775B

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Coolant Conditioner Test Kit

4C9301

Coolant And Battery Tester, °F

5P0957

Filter Cutting Tool

4C5084

Filter Strap Wrench

2P8250

Tire Gauge

1P0545

Coolant Conditioner Test Kit

4C9301

Coolant And Battery Tester, °F

5P0957

Filter Cutting Tool

4C5084

Filter Strap Wrench

2P8250

Tire Gauge

1P0545

Coolant Conditioner Test Kit

4C9301

Coolant And Battery Tester, °F

5P0957

Filter Cutting Tool

4C5084

Filter Strap Wrench

2P8250

Tire Gauge

1P0545

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