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Lingong Heavy Machinery

Lingong Heavy Machinery Scissors Mobile Elevating Work Platform S2646 II

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Lingong Heavy Machinery Scissors Mobile Elevating Work Platform S2646 II
Lingong Heavy Machinery Scissors Mobile Elevating Work Platform S2646 II

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Manual for Lingong Heavy Machinery Scissors Mobile Elevating Work Platform S2646 II

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Lingong Heavy Machinery Scissors Mobile Elevating Work Platform S2646 II

Lingong Heavy Machinery Scissors Mobile Elevating Work Platform S2646 II

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Maintenance Plans for Lingong Heavy Machinery Scissors Mobile Elevating Work Platform Model S2646 II

Integrate maintenance plans directly into your work orders in MaintainX.

1 Daily Electrical System Maintenance

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Check battery capacity

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Check whether the buttons of the PCU panel operate normally

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Check whether the PCU emergency stop switch is secure

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Check whether the switch operation is sensitive

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Check if the spring harness is damaged

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Check whether the PCU harness connector is secure

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Check whether the PCUharnessconnector is defaced

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Check whether the PCU harness is extruded or broken

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Is the pressure switch wiring firm

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100 Hourly/6 Monthly Hydraulic Oil Return Filter Element Replacement

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CAUTION: Replacement of the return filter element is essential for the good performance and service life of the machine. Dirty or clogged filters may affect the machine performance, and their continuous use will cause damage to parts. The filter element should be replaced more frequently in harsh working environment.

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WARNING: scalding hazard Beware of hot oil. Exposure to hot oil may result in severe burns.

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CAUTION: The return filter of the hydraulic tank is installed in the middle area between the function valve block and the hydraulic power unit.

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Clean the hydraulic oil spilled around the filter

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Remove the filter with a wrench

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Disassemble the filter and renew the filter element

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Apply a layer of hydraulic oil to the filter sealing ring and tighten it with a wrench

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Note the replacement time and date on the filter element replacement sheet

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Turn the key switch to the ground control, and pull out the red emergency stop button on the GCU and PCU

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25 Hourly/1 Monthly Wire Check

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DANGER: electric shock/explosion hazard. Do not wear rings, watches and other jewelry.

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Check whether the ground wires under the chassis are missing or damaged.

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Inspect for burned, scratched, corroded, bent or loose wires in the interior of GCU box.

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Inspect for burned, scratched, corroded, bent or loose wires in the hydraulic valve block wire.

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Inspect for burned, scratched, corroded, bent or loose wires in the wire in battery area wire in battery tray.

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Inspect for burned, scratched, corroded, bent or loose wires in the interior of PCU box.

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Turn the key switch to the PCU and pull out the red emergency stop button on the GCU and PCU.

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Raise the platform to a certain height from the ground.

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Move the safety arm to the middle of the scissor shaft sleeve and rotate it down to the vertical state.

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100 Hourly/6 Monthly Wear-Resistant Slider Check

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Perform this step every 100 hours or 6 months, whichever comes first.

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The quality of the scissor arm wear-resistant block is crucial to the safe operation of the machine. The use of worn wear-resistant slider may cause damage to components and unsafe work risks.

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Check the wear washer when the platform is retracted.

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Measure the distance from the inner link tube on the battery box side of the non-steering end to the floor plane.

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Result of the measurement

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If the measurement result is less than 24 mm, replace the wear-resistant slider.

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Measure the distance from the fork inner link tube at the battery side on the non-steering end of the machine to the plane of the floor slide.

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Result of the second measurement

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If the measurement result is less than 24 mm, replace the wear-resistant slider.

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25 Hourly/1 Monthly Steering Knuckle Inspection

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This inspection shall be conducted every 25 hours or every month, whichever comes first.

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The quality of the steering knuckle copper washer is crucial to the safe operation of the machine. The use of worn copper washer may lead to component damage and work hazards.

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Check while the platform is retracted.

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Measure the distance between the chassis bushing and the upper cover plate of steering knuckle

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Result of the measurement

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If the measurement result is less than or equal to 9 mm/0.35in, replace the nylon gasket inside the steering knuckle.

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If the measurement result is more than 9 mm/0.35 in, there is no need to replace the nylon gasket inside the steering knuckle.

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Sign off on the inspection

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