Toyota Forklift 7FG40

Warning: Antifreeze fluid is flammable, avoid flame.

Inspect the radiator, water pump, piping and cylinder block for leaks before adding antifreeze.

Drain cock on the radiator and cylinder block loosened and cooling water drained?

Radiator and cylinder block flushed with clean water?

Water drained out of the radiator and cylinder block?

Radiator and engine drain cocks tightened?

Enter the amount of antifreeze added to the radiator inlet

Radiator filled up with clean water?

Caution: Use proper safety precautions when jacking the vehicle. Never get under the forks or frame.

In the case of a wheel with a divided rim, do not loosen the rim bolts and nuts when loosening the hub nuts. When loosening the rim nuts or removing the rim bolts, be sure to completely remove the air before loosening.

Refer to service data for hub nut tightening torque and tire air pressure.

Tire air pressure is very high, so pay attention to rim deformation, cracks, etc. Never exceed proper air pressure.

Do not replace any tire without turning on the ignition switch before jacking up the vehicle. Upon completion of the tire replacement, return the ignition switch to the OFF position (SAS models).

Rim checked for deformation and cracks

Ignition switch turned on before jacking up the vehicle

Warning: Only use genuine Toyota parts for replacement and recommended types of lubricants.

Are the replacement parts genuine Toyota parts?

Select the type of lubricant used

Components replaced successfully?

Sign off on the components replacement

Propeller shaft and axle shaft: Loosening of joint - Inspect and correct

DPF (Option): Inline filter (for back pressure sensor) - Inspect and correct

Note: In case of the hard operating condition, the service interval of 170 hours or 1 month may be recommendable.

Sign off on the forklift maintenance

Note: Since power clutch is adopted the clutch pedal must be inspected after starting the engine.

Manually depress the clutch pedal to check the play until a resistance is felt.

Note: See the service data section for the value of clutch pedal play.

Depress the clutch pedal and check that there is no obstruction or abnormal resistance.

Caution: Ask a Toyota dealer for inspection when any abnormality is found.

Sign off on the clutch pedal inspection