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Mazak

Mazak Computer Numerical Control Machine QTN 20 UNIV

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Mazak Computer Numerical Control Machine QTN 20 UNIV
Mazak Computer Numerical Control Machine QTN 20 UNIV

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Manual for Mazak Computer Numerical Control Machine QTN 20 UNIV

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Procedures

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Mazak Computer Numerical Control Machine QTN 20 UNIV

Mazak Computer Numerical Control Machine QTN 20 UNIV

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Maintenance Plans for Mazak Computer Numerical Control Machine Model QTN 20 UNIV

Integrate maintenance plans directly into your work orders in MaintainX.

1 Monthly Machine Inspection

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1. Headstock:

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- Remove any chips from the coolant collector.

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2. Coolant unit:

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- Check the degree of dirtiness of the coolant and if necessary, replace.

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3. Electrical control cabinet:

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- Check the electrical components for dirt and discoloration and check for loose terminal screws.

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1 Yearly Machine Inspection

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1. Slideway and covers:

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- Check the wipers for abnormalities such as damage.

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2. Lubrication unit:

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- Clean the suction filters.

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- Clean the oiling filters

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- Check for oil leakage and for damaged piping.

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3. Foundation:

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- Check and adjust the bed level using a level.

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4. Grounding resistance:

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Tool Eye Maintenance

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Checking the TOOL EYE for extending/retracting

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TOOL EYE extending: Address X9 (bit 9 of X0000)

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TOOL EYE retracting: Address XA (bit A of X0000)

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Replacement of the TOOL EYE sensor

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Press the TOOL SET MEASURE menu key to extend the TOOL EYE arm to the measuring position

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Remove the four bolts

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Pull the joint section from the arm body, and pull that section away by slightly rotating it

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Remove the bolts and then the TOOL EYE sensor

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Mount the new TOOL EYE sensor and fix it in place following the above steps in the reverse order

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Air Filter Cleaning

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Warning: Chips, dust, and foreign matter inside the electrical control cabinet will cause problems. Always keep the electrical control cabinet clean. Do not use air gun to clean.

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Caution: Put the filter in place after it has dried naturally.

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Tool to be used

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Remove the bolts

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Take out the filter

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Wash it with water

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Sign off on the air filter cleaning

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1 Daily Machine Inspection

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General

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Arranging the machine periphery in order

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Cleaning the machine and its periphery (especially, the floor)

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Headstock

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Check the chuck unit and its periphery for chips

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Check for secure mounting of the top jaws

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Check for smooth chucking/unchucking

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Tailstock

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Check the tailstock spindle for chips

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Parts for Mazak Computer Numerical Control Machine QTN 20 UNIV

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Pump PAVC16102L2

G09USA00020

Motor (Enclosed Fan Type) VM3561 TEFC 3-18-56C-440V-60

G70USA00020

Heat Exchanger 60462

G49USA00100

Filter - Assembly 12AT10B015MML1

G30USA00020

Filter - Element 928763-10B

G30USA0002A

Pump PAVC16102L2

G09USA00020

Motor (Enclosed Fan Type) VM3561 TEFC 3-18-56C-440V-60

G70USA00020

Heat Exchanger 60462

G49USA00100

Filter - Assembly 12AT10B015MML1

G30USA00020

Filter - Element 928763-10B

G30USA0002A

Pump PAVC16102L2

G09USA00020

Motor (Enclosed Fan Type) VM3561 TEFC 3-18-56C-440V-60

G70USA00020

Heat Exchanger 60462

G49USA00100

Filter - Assembly 12AT10B015MML1

G30USA00020

Filter - Element 928763-10B

G30USA0002A

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