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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

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Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
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Mazak Computer Numerical Control Machine QT-35XS

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Maintenance Plans for Mazak Computer Numerical Control Machine Model QT-35XS

Integrate maintenance plans directly into your work orders in MaintainX.

1 Daily Machine Inspection

General

Arranging the machine periphery in order

Cleaning the machine and its periphery (especially, the floor)

Headstock

Check the chuck unit and its periphery for chips

Check for secure mounting of the top jaws

Check for smooth chucking/unchucking

Tailstock

Check the tailstock spindle for chips

Run this procedure

Tailstock Lubrication

Warning: This procedure requires trained personnel with PPE!

Enter the current lubricating oil pressure in kgf/cm2

Is the lubricating oil pressure above 1 kgf/cm2?

If the lubricating oil pressure is below 1 kgf/cm2, report the issue to the maintenance team and stop the procedure

Upload a photo of the CRT screen displaying the SLIDEWAY LUBRICATION ALARM message

Sign off on the tailstock lubrication

Run this procedure

Coolant Cleaning

1. Cleaning the filter.

A. The filter separates the pump chamber from the chip pan. It can be removed easily for cleaning. Clean the filter occasionally.

B. Clean the filter using an air gun.

C. Remove chips from the chip pan every day after completing the day's work.

2. Cleaning the chip pan.

A. After the coolant is drained, remove the separator and clean the inside of the chip pan.

B. Clean the inside of the chip pan with a rag.

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Door Pocket Cover And Front Door Cleaning

Cleaning the door pocket cover

Chips accumulated behind the door pocket cover?

Upload a photo of the door pocket cover after cleaning

Cleaning the front cover

Engagement section of front door clogged with chips?

Upload a photo of the front door after cleaning

Sign off on the cleaning procedure

Run this procedure

Chuck Maintenance

1. Adjustment of the clamp/unclamp proximity switches of the chuck.

The proximity switches in the chucking cylinder must be adjusted if the chuck clamp or unclamp signal is not lit although the chuck has been clamped or unclamped.

Two proximity switches are provided to detect clamping and unclamping of the chuck, respectively.

Tool to be used: Wrench

A. Set the chucking cylinder in the unclamped status.

B. With the nut for the unclamp detection proximity switch loosened, turn the proximity switch until its head portion comes into contact with the circumference of the detection plate.

C. Turn the proximity switch in the reverse direction by one turn and then tighten the nut. The clearance between the proximity switch and the detection plate is set to 0.5 to 1.0 mm (0.020 to 0.039 in.).

D. Set the chucking cylinder in the clamped status.

E. Repeat steps B and C above.

Run this procedure