Mazak Vertical Machining Center VTC-200B

CAUTION: Switch off the power before checking hoses on moving units for damage. Otherwise, you may sustain serious or fatal injury

Main power disconnect placed to the 'OFF' position

Hoses at the rear of the machine checked for damage

Hoses checked for damage such as cracks, abnormal bulge, and deterioration

If any damage is found, describe it

Sign off on the hoses maintenance

Check the spindle cooling fluid level

Check the centralized lubricating oil level

Sign off on the daily machine oil check

CAUTION: Switch off the power before cleaning inside the machine

Remove accumulated chips (including chips within the magazine)

Clear the inside of the machine, particularly those parts indicated below, of accumulated chips, dirt and dust

Clean the window in the operator’s door

Inspect and clean Around the ATC cover, Over the Y-axis slideway cover, Table and its periphery

CAUTION: If coolant, oil or other fluid gets spilled on the floor, wipe it off with a cloth and dry the floor immediately. If the floor remains wet with spilled fluid, personnel could slip over and be injured

CAUTION: Do not touch chips with bare hands, otherwise you could be injured

Dispose of chips accumulated in the chip bucket several times a day according to the machine operating conditions

Clean the plate filters in the coolant tank

Warning: Switch off the power before starting the procedure

Amount of coolant replenished to the coolant tank

Usual inspection before starting the operation performed

Machine, piping and hoses of the hydraulic unit, blocks, and cylinders inspected for oil leaks

Machine run for approximately three hours using the warm-up program (PNO. 1000)

Machine inspected for generation of abnormal noise and vibration, and also for abnormal temperature rise at the motors and bearings

Corrective action taken if any abnormality is found

Warning: Switch off the power before applying rust preventive oil

Rust preventive oil applied to Linear guide rails (X-, Y-, Z-axis)?

Rust preventive oil applied to Ball screws (X-, Y-, Z-axis)?

Rust preventive oil applied to Slideway covers (X-, Y-axis)?

Rust preventive oil applied to Table?

Rust preventive oil applied to ATC magazine?

Rust preventive oil applied to Spindle?

Coolant discharged from the coolant tank?

Coolant tank cleaned both inside and outside?