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Hytrol Minimum Pressure Live Roller Conveyor Hytrol 138-ACC

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Hytrol Minimum Pressure Live Roller Conveyor Hytrol 138-ACC
Hytrol Minimum Pressure Live Roller Conveyor Hytrol 138-ACC

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Manual for Hytrol Minimum Pressure Live Roller Conveyor Hytrol 138-ACC

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Documents

Documents & Manuals

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  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

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Work Orders

Work Order Templates

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Procedures

Procedures

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Parts

Parts

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  • CheckDrive Motor

  • CheckB2 Rollers

  • CheckTensioning System

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Hytrol Minimum Pressure Live Roller Conveyor Hytrol 138-ACC

Hytrol Minimum Pressure Live Roller Conveyor Hytrol 138-ACC

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Maintenance Plans for Hytrol Minimum Pressure Live Roller Conveyor Model Hytrol 138-ACC

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2080 Hourly / 6 Monthy Minimum Pressure Live Roller Conveyor Lubrication

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Warning: This procedure requires trained personnel with PPE!

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Is the drive chain pre-lubricated from the manufacturer?

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If not, apply a good grade of non-detergent petroleum or synthetic lubricant (i.e., Mobile 1 Synthetic)

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Enter the hours of operation since last lubrication

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Enter the date of last lubrication

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Select the operating environment

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For harsh conditions, it is best to lubricate more frequently and develop a custom lubrication schedule

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Enter the details of the custom lubrication schedule (if applicable)

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Was the lubrication successful?

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3 Monthly Minimum Pressure Live Roller Conveyor Check

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REDUCER

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Check Oi Level

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BEARINGS (Pulleys & Rollers)

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Check Mounting Bolts

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DRIVE CHAIN

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Check for Wear

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SPROCKETS

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Check for Wear

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Check Set Screws & Keys;

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Belt Replacement

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MODEL “ACC”

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1. . . Check length of section in which belt is to be replaced.

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2. . . Determine if a “long” or “short” belt is needed. (Figure 19A).

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3. . . See Parts List for correct replacement number, Pages 26 & 27. See NOTES in page 19.

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TO REPLACE BELT

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1. . . Using knurled nuts, lower belt away from tread rollers in section belt is being replaced.

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2. . . Remove five tread rollers from each end of section.

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3. . . Remove all pressure rollers.

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4. . . Replace belt and all rollers.

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Belt Tension Adjustment

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MODEL “ACC”

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Take-up brackets with sheaves are located at both ends of conveyor section

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Take-up sheave removed and re-positioned closer to double groove sheave to tighten belt

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Take-up sheave moved in opposite direction to loosen belt

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NOTE: it is recommended that both take-up sheaves be moved when making adjustments.

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MODEL “LRC” & “LRS”

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Take-up bracket located near the center on the underside of the conveyor

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Jam nuts on the take-up screw loosened and take-up sheave moved as indicated in Figure 20A

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MODEL “LRSS”

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Drive Chain Alignment and Tension

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Warning: Never remove chain guards while the conveyor is running. Always replace guards after adjustments are made.

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Remove chain guard

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Check sprocket alignment

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Adjust sprocket alignment if needed

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Re-tighten set screws

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Loosen bolts that fasten motor base to mounting angles

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Adjust chain tension

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Re-tighten mounting bolts

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Lubricate chain per lubrication instructions

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Parts for Hytrol Minimum Pressure Live Roller Conveyor Hytrol 138-ACC

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Motor-C-Face 1/2 Hp-230/460 VAC-3 Ph .- 60 Hz .- TEFC

030.7134

4AC Speed Reducer RH-40:1 Ratio

R-00153-40R

4AC Speed Reducer LH-40:1 Ratio

R-00153-40L

Coupling Kit-Motor to Reducer (1/2 - 3/4 HP)

052.145

Sprocket-50B13 x 1 in. Bore

028.119

Motor-C-Face 1/2 Hp-230/460 VAC-3 Ph .- 60 Hz .- TEFC

030.7134

4AC Speed Reducer RH-40:1 Ratio

R-00153-40R

4AC Speed Reducer LH-40:1 Ratio

R-00153-40L

Coupling Kit-Motor to Reducer (1/2 - 3/4 HP)

052.145

Sprocket-50B13 x 1 in. Bore

028.119

Motor-C-Face 1/2 Hp-230/460 VAC-3 Ph .- 60 Hz .- TEFC

030.7134

4AC Speed Reducer RH-40:1 Ratio

R-00153-40R

4AC Speed Reducer LH-40:1 Ratio

R-00153-40L

Coupling Kit-Motor to Reducer (1/2 - 3/4 HP)

052.145

Sprocket-50B13 x 1 in. Bore

028.119

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