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Documents & Manuals

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Tensioning Guide
Belt-diagram
C-120 pulleys
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Work Order Templates

Pre-built workflows to keep your asset running smoothly.

Daily Electrical System Inspection
Replace Roller and Pulley
Install Engine B-120
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Procedures

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Motion Industries
Applied Industrial Technologies
Electrical Brothers
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Parts

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Drive Motor
B2 Rollers
Tensioning System
+ 40 more

Hytrol Belt Conveyor PROSORTMRT

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Maintenance Plans for Hytrol Belt Conveyor Model PROSORTMRT

Integrate maintenance plans directly into your work orders in MaintainX.

Transfer Adjustment

Transfer Height Adjustment

Is the height of the transfer preset at factory?

Enter the current height of the transfer

Did you loosen the 3/8 in. bolts holding the cylinder-mounting channel?

Did you adjust the height using jack bolts?

Did you tighten the 3/8 in. bolts?

Drive Belt Tension

Did you loosen the 3/8” locknut holding take-up idler?

Did you tension the belt by pushing take-up idler down?

Run this procedure

HyPower Cabling Replacement

WARNING: Do not disconnect or connect any HyPower Cabling Components while under power!

All cabling connections are to be made without power on the system.

Connect three-phase electrical service to disconnect box. A single-sided disconnect requires a 15 Amp service, double-sided disconnect requires a 30 Amp service.

From the disconnect box connect the HyPower Extension Cable(s) to the HyPower T-Connector.

Connect the HyPower T-Connector to the Male HyPower Cable that is pre-wired to the VFD.

Connect the Female HyPower Cable on the VFD to the Male HyPo Cable pre-wired to the divert motor.

Connect the remaining Female connection on the T-Connector to the next divert zone on the conveyor and repeat steps 3 & 4 for each divert location.

WARNING! Electrical controls shall be installed and wired by a qualified electrician. Wiring information for the motor and controls are furnished by the equipment manufacturer.

IMPORTANT NOTE: Electrical Code: All motor controls and wiring shall conform to the National Electrical Code (Article 670 or other applicable articles) as published by the National Fire ;Protection Association and as approved by the American Standards Institute, Inc. Subject to local code and local customer acceptance.

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Belt Replacement

WARNING: Do not replace belt with power on, remove air to take-up.

Remove (4) bolts holding wear strip support channel in place and remove channel by sliding toward discharge end of conveyor.

Remove top belt tran angle holding rollers in place

Remove 1-3/8” dia. rollers

Remove bearing support channel and bearing by removing hardware securing bearing support channel to drive channel. Next loosen set screw securing bearing to drive pulley shaft. Remove support channel and bearing

Thread belt around pulley.

Unroll belt while inserting into the bottom cut out of bed spacer and into the belt guide at top. Green conveying surface should be showing at top. Make sure belt is not twisted in the process.

Continue inserting belt from discharge to infeed. At infeed end remove bolt attaching belt guard to infeed idler weldment, loosen bolt holding top flat belt idler to belt guard this will allow the guard to pivot which will make room for the belt to be wrapped around the top flat belt idler and snub over the bottom flat belt idler. Add bolt to belt guard and tighten top flat belt idler bolt

Assemble 1-3/8” dia. Rollers along with top belt tran angle

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