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Hytrol Belt Conveyor Gapper
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Manual for Hytrol Belt Conveyor Gapper
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Get instant access to all the maintenance information you need. Empower technicians to perform preventive maintenance with asset packages, ready to use right out of the box.
Documents & Manuals
Find all the essential guides in one place.
Tensioning Guide- Belt-diagram
- C-120 pulleys
+ 13 more
Work Order Templates
Pre-built workflows to keep your asset running smoothly.
- Daily Electrical System Inspection
- Replace Roller and Pulley
- Install Engine B-120
+ 29 more
Procedures
Integrate maintenance plans directly into your work orders.
- Motion Industries
- Applied Industrial Technologies
- Electrical Brothers
+ 5 more
Parts
Access the parts list for your equipment in MaintainX.
- Drive Motor
- B2 Rollers
- Tensioning System
+ 40 more
Hytrol Belt Conveyor Gapper
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Maintenance Plans for Hytrol Belt Conveyor Model Gapper
Integrate maintenance plans directly into your work orders in MaintainX.
3 Monthly Belt Conveyor Maintenance
REDUCER:
Check Oil Level
DRIVE CHAIN:
Check Tension
Check for Wear
SPROCKETS:
Check for Wear
Check Set Screws & Keys
BEARINGS (Pulleys & Rollers):
1 Monthly Belt Conveyor Maintenance
MOTOR: Check Noise
Check Mounting Bolts
REDUCER: Check Noise
Check Temperature
BELT:
Check Tracking
Check Tension
BEARINGS (Pulleys & Rollers):
Check Noise
Belt Tracking
Pre-Tracking Inspection
Conveyor is level across the width and length of unit
Drive Pulley, Tail Pulley, Snub Idlers, and all Return Idlers are square with conveyor bed
Belt has been properly threaded through conveyor
Feed is in direction of belt travel, centered on belt
Belt lacing has been installed correctly and is square with the belt
Belt Tracking Adjustment
Belt is running in the direction (FLOW) with the arrow, but tracking (drifting) towards Side “X”
Belt is running in the direction (FLOW) with the arrow, but tracking (drifting) towards Side “Y”
Drive Chain Alignment and Tension
CAUTION!: Never remove chain guards while the conveyor is running. Always replace guards after adjustments are made
Remove chain guard
Check sprocket alignment by placing a straightedge across the face of both sprockets
Loosen set screws and adjust as needed
Re-tighten set screws
Loosen bolts that fasten motor base to mounting angles, both sides of the conveyor
Tighten take-up bolts until desired chain tension is reached
Re-tighten mounting bolts
Lubricate chain per lubrication instructions
Belt Conveyor Lubrication
Warning: This procedure requires trained personnel with PPE!
Is the drive chain pre-lubricated from the manufacturer?
If not, report the issue to the maintenance team and stop the procedure
Choose the type of lubricant used
Enter the hours of operation since last lubrication
Is the chain sufficiently lubricated?
Describe the operating conditions
Sign off on the belt conveyor lubrication
Parts for Hytrol Belt Conveyor Gapper
Access the parts list for your equipment in MaintainX.
Bed Channel 15" Long (For 4' Infeed or Discharge Unit Length)
B-21867
Bed Channel 27" Long (For 5' Infeed or Discharge Unit Length)
B-21501
Bed Channel 39" Long (For 6' Infeed or Discharge Unit Length)
B-21504
Bed Channel 51" Long (For 7' Infeed or Discharge Unit Length)
B-21507
Bed Spacer (Specify BR)
B-03916
Bed Channel 15" Long (For 4' Infeed or Discharge Unit Length)
B-21867
Bed Channel 27" Long (For 5' Infeed or Discharge Unit Length)
B-21501
Bed Channel 39" Long (For 6' Infeed or Discharge Unit Length)
B-21504
Bed Channel 51" Long (For 7' Infeed or Discharge Unit Length)
B-21507
Bed Spacer (Specify BR)
B-03916
Bed Channel 15" Long (For 4' Infeed or Discharge Unit Length)
B-21867
Bed Channel 27" Long (For 5' Infeed or Discharge Unit Length)
B-21501
Bed Channel 39" Long (For 6' Infeed or Discharge Unit Length)
B-21504
Bed Channel 51" Long (For 7' Infeed or Discharge Unit Length)
B-21507
Bed Spacer (Specify BR)
B-03916
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Reduce Unplanned Downtime
Ensure your team follows consistent procedures to minimize equipment failures and costly delays.
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Maximize Asset Availability
Keep your assets running longer and more reliably, with standardized maintenance workflows from OEM manuals.
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