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Hytrol Minimum Pressure Live Roller Conveyor 190-ACZ

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Hytrol Minimum Pressure Live Roller Conveyor 190-ACZ
Hytrol Minimum Pressure Live Roller Conveyor 190-ACZ

The Hytrol Minimum Pressure Live Roller Conveyor 190-ACZ is a robust and efficient conveyor system designed for material handling in industrial environments. This model ensures smooth operation and minimal pressure on products, making it ideal for various applications in manufacturing and distribution.

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Manual for Hytrol Minimum Pressure Live Roller Conveyor 190-ACZ

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Documents

Documents & Manuals

Find all the essential guides in one place.

  • CheckTensioning Guide

  • CheckBelt-diagram

  • CheckC-120 pulleys

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Work Orders

Work Order Templates

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  • CheckReplace Roller and Pulley

  • CheckInstall Engine B-120

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Procedures

Procedures

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Parts

Parts

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  • CheckDrive Motor

  • CheckB2 Rollers

  • CheckTensioning System

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Hytrol Minimum Pressure Live Roller Conveyor 190-ACZ

Hytrol Minimum Pressure Live Roller Conveyor 190-ACZ

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Maintenance Plans for Hytrol Minimum Pressure Live Roller Conveyor Model 190-ACZ

Integrate maintenance plans directly into your work orders in MaintainX.

Racked Sections Check

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It is important that each bed section be checked for an out-of-square condition. If conveyor is not square, tracking prob- lems will result. Figure 17A indicates a racked section.

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TO CORRECT AN OUT-OF-SQUARE SECTION

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1. Locate points on corners of section and measure distance “A” & “B”. If the dimensions are not equal, the section will need to be squared. (Figure 17B).

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2. Use crossbracing supplied on underside of conveyor to square each section. Adjust turnbuckle until Dimensions “A” & “B” are equal.

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3. After all bed sections have been checked and corrected for “racked condition”, tighten all butt couplings and pivot plate bolts.

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4. Make final check to see that all conveyor sections are level across width and length. If entire conveyor is level, supports can be lagged to floor.

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IMPORTANT: Being out of level width of conveyor can cause package drift on long conveyor lines.;

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2080 Hourly / 6 Monthy Minimum Pressure Live Roller Conveyor Lubrication

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Warning: This procedure requires trained personnel with PPE!

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Is the drive chain pre-lubricated from the manufacturer?

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If not, apply a good grade of non-detergent petroleum or synthetic lubricant (i.e., Mobile 1 Synthetic)

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Enter the hours of operation since last lubrication

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Enter the date of last lubrication

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Select the operating environment

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For harsh conditions, it is best to lubricate more frequently and develop a custom lubrication schedule

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Enter any notes or observations about the drive chain condition

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Sign off on the drive chain lubrication

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Pressure Adjustment

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MODEL 190-LR (Figure 27A)

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Loosen bolts in Pressure Adjustment Angles

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Raise Pressure Adjustment Angles until proper force is obtained

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Retighten bolts

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MODEL 190-ACZ (Figure 27B)

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With conveyor running, reduce pressure on all tread rollers to zero by loosening the knurled adjustment nuts

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Place heaviest item to be conveyed on infeed end of conveyor. Increase pressure under the item by tightening the knurled nuts

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As the item moves, continue adjustment ahead of item until it moves the entire length of conveyor

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Return item to infeed end of unit. It should now travel the entire length of conveyor. If not, repeat the adjustment procedure in the problem area

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Belt Tracking Check

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IMPORTANT: The drive belt should be checked for proper tracking prior to installing tread rollers. This will allow easy access to items that might need adjusting.

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All bed sections are square

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Conveyor is level across the width and length of unit

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All pulleys, return idlers, and snub idlers are square with conveyor bed

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Belt has been properly threaded through conveyor

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IMPORTANT: When belt tracking adjustments are made, they should be minor (1/16 in. at a time on idlers, etc., should be sufficient.)

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Give the belt adequate time to react to the adjustments. It may take several complete revolutions around the conveyor for the belt to begin tracking properly on long, slow conveyor lines.

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Belt is traveling in the correct direction

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Belt tracking problem

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1 Weekly Minimum Pressure Live Roller Conveyor Check

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MOTOR:

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Check Temperature

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DRIVE CHAIN

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Lubricate

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BELT

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Check Lacing;

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Parts for Hytrol Minimum Pressure Live Roller Conveyor 190-ACZ

Access the parts list for your equipment in MaintainX.

Part Name
Part Number

Bed Spacer (Specify BR)

B-03916

Frame Channel 5 ft. Long

B-05731

Frame Channel 6 ft. Long

B-05732

7/16 in. Hex Idler Bracket

B-00944

Hex Jam Nut-Heavy-3/8-16

041.300

Bed Spacer (Specify BR)

B-03916

Frame Channel 5 ft. Long

B-05731

Frame Channel 6 ft. Long

B-05732

7/16 in. Hex Idler Bracket

B-00944

Hex Jam Nut-Heavy-3/8-16

041.300

Bed Spacer (Specify BR)

B-03916

Frame Channel 5 ft. Long

B-05731

Frame Channel 6 ft. Long

B-05732

7/16 in. Hex Idler Bracket

B-00944

Hex Jam Nut-Heavy-3/8-16

041.300

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