Genie Articulated Boom Lift ZX-135/70

- Test the Drive Speed - Raised or Extended Position, ALC1000 Models

Proper drive function is essential to safe machine operation. The drive function should respond quickly and smoothly to operator control

Drive performance should also be free of hesitation, jerking and unusual noise over the entire proportionally controlled speed range

Note: Perform this procedure with the machine on a firm, level surface that is free of obstructions

This maintenance procedure applies to the following models: S-100, S-105, S-120, S-125, SX-105 XC, SX-125 XC, SX-135 XC, S-100HD, S-120HD, SX-150, SX-180, 2-80/60, Z-135/70 and ZX-135/70

S-100, S-105, S-120, S-125, SX-105 XC, SX-125 XC, SX-135 XC, S-100HD and S-120HD

1. Create start and finish lines by marking two lines on the ground 40 feet / 12.2 m apart

2. Raise the boom to a horizontal position

3. Extend the primary boom until the envelope alarm and LED are activated

- Test the Safety Envelope and Circuits - Z-80/60

Testing the machine safety envelope is critical to safe machine operation. If the boom is allowed to operate when a safety switch is not functioning correctly, the machine stability is compromised and may tip over

For limit switch and angle sensor information, Refer to appropriate Service and Repair Manual for your machine

Note: Use the following chart to identify the description of each LCD screen control button used in this procedure

Secondary Boom #1 Angle Safety Limit Switch, LSS2AS

1. Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls

2. Start the engine from the ground controls

3. Press the (plus)(minus) buttons on the LCD screen to activate status mode

4. Press the enter or previous button on the LCD screen until secondary boom length is displayed

Warning: A properly functioning secondary boom angle sensor is essential to safe machine operation.

Note: The turntable level sensor must be tested before starting this procedure.

Note: A digital level will be required to perform this procedure.

Note: A kit is available through Genie Product Support (Genie part number 58351). This kit includes a digital level with a magnetic base and cable harnesses.

Note: A properly calibrated digital level is essential to proper machine calibration.

Note: Use the following chart to identify the description of each LCD screen control button used in this procedure.

Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls.

Start the engine from the ground controls.

Press the plus and minus buttons at the same time on the LCD screen to enter the MACHINE STATUS screen. Press the enter or previous button until SECONDARY BOOM ANGLE is displayed.

WARNING! Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation

CAUTION! Burn hazard. Beware of hot engine components. Contact with hot engine components may result in severe burns

Sign off on the exhaust system check

Deutz Engine Maintenance Procedure:

Sign off on the Deutz Engine Maintenance